A competent profile with 11+ years of experience in product development, vendor development, sourcing, project management, and supplier quality.
Good knowledge in providing quality assurance remedies in support of customer, supply chain objectives, and purchased materials.
Effective communicator and negotiator with strong analytical, problem-solving, and organizational abilities.
• Perform DFM studies for new component development.
• Responsible for Qualification of PPAP and PSW Approval of all New Product Parts.
• Drive & Monitor supplier onboarding process from identification, qualification, Audit & Assessments.
• Communicate with supplier for Non-conformance of parts and take necessary actions till SOP.
• Coordinating with Supplier Selection Process to develop a supply base that provides competitive advantage in quality, value/cost, delivery, and technology.
• Carrying out the Project and Product execution from Proto to Mass Production/SOP's.
• Supplier Audit, Evaluation and qualifying new vendors and improved supply chain reliability, Delivery and quality, improved poor performing supplier.
• Packing development and implementation of new projects. Supporting to Identify, manage and mitigate procurement risks to enable the organization to meet its obligations and maximize business opportunity.
• Product manufacturing line evaluation.
• Conduct trials at supplier end for new projects, repeat & Localization mold.
• Sourcing Finalization for new project and Localization parts.
• Analyzing proto stage issues and making Action plan to ensure the defect free launch.
• Cycle time challenge/ VAVE ideas proposal.
• Creating Bill of Material (BOM) once received the 2D drawing from customer for new projects.
• Prepare and submit ANPQP (APQP) documents for each phase.
• Gauge design validation and buyoff.
• Conducting trials and concerns closing as per customer requirements
• Responsible for part validation testing.
• Preparation & submit of material data sheet (IMDS) for all new product development parts to customers.
• Joint inspection of New product sample with customer. (Part approval)
• Subsupplier selection for the start of new development at the vendor’s end.
• Approve tools, fixtures & Gauges for new components.
• Manage fitment trials and production trial runs at supplier locations.
• Plastics Injection tool design review with CFT team.
• Follow up with vendors for completion of the new mold.
• Packaging development.
• Prepare monthly supplier performance report & monitoring (Supplier wise, Top worst & best PPM, quality rating)
• Prepare & update the incoming inspection standard based on drawing.
• Prepare & Submit AOI & ISIR documents for new projects, alternate sourcing and ECN change to customer.
• Conducting ES/MS test in revalidation period & New projects.
• Knowledge in environment testing of interior soft trim parts using equipment’s like climatic chamber, flammability tester, Desiccator & physical test conduct by using UTM.
• Calibrating In-house test equipment’s & Instruments yearly once based on calibration plan in NABL accredited laboratory.
Project & Product management
Supplier Development
Design for Manufacturing (DFM)
Knowledge of 5 core tools like ( APQP,PPAP,FMEA,SPC & MSA)
Supplier Auditing/ Evaluation
Knowledge of GD&T Basics
Problem solving using QC Tools (8D, Fishbone Diagram, 5 Why Analysis)
Testing spec’s for interior trims
Team Management
Cross Functional collaboration
• Plastic Injection molding
• Sheet metal - Fabrication
• Sheet metal - Stamping
• Aluminum - Extrusion
• Rubber Compression Molding
• Pressure Die Casting
• Thermal Barrier for Batteries
• Electronics-SMT (Know about mfg process)
• Painting, Laser cut & Pad Printing
• Injection Tool Development concepts
1.Interior soft trims - NVH (Flr carpet, Sunvisor, H/Liner, Iso dash etc.,)
-Hyundai (IB-i20, GS-Creta, HCi-Verna)
2.Interior plastics trims (Door & Pillar trims)
- Renault (RBC-Triber), Nissan - MY17
3.Switches & Security system (IP,WRC, M-F,WDW sw, Lock body& Keyset)
- Hyundai (BI3/BC3 – 3rd Gen i20)
- KIA (QY-Sonet, KY-Carens)
4. EV Charging stations & Batteries
- 3DS (3 Dock station), Swap battery.
• IATF16949:2016
• ISO 14001:2015