Neeraj Kumar
Udaipur
Summary
Agile and adaptable team leader with stellar Operational Experience, Process Safety Management history, motivational approach and upbeat nature. Skilled in training employees and leveraging organized approaches to handle daily planning, scheduling and customer service requirements. Forward-thinking and industrious with diplomatic communication style focused on maximizing engagement and satisfaction. Expertize in Electro refining of metal.
Overview
5
5
years of professional experience
Work History
SBU Head, Zinc-Cellhouse
Hindustan Zinc
01.2023 - Current
- Self-motivated, with a strong sense of personal responsibility.
- Achieved ever highest cathode production across HZL
- Team member of project for increasing cellhouse current to 212 KA
- Leaded the team of auto mapping and straightness measurement of anodes
- Leaded the team for digitalization project of cell wise current efficiency
- Leading the Process Safety Management module
- Leading the FSIPP module at Zone
- Leading the O4R module in Asset Optimization
- Leading O&M team of cellhouse
- Leading Customer management module for Quality maangement
- Implementation of structure stability programme at site
- Team member of 5S programme for JUSE certification
- Global benchmarking of best practices among Zinc Smelters
Production Manager-Zinc, Cellhouse
Hindustan Zinc Ltd.
08.2019 - 01.2023
- Daily Basis Production Planning and PV
- Drafting Operational SOP, P&ID and implementation at work place
- Basic knowledge and application of SAP PP Module
- Team Member of improvement of Current Efficiency from 89% to 92%
- Team Member of improvement of Power Rating from 7.1 to 7.3
- Identified at Technical Star, HZL in FY 2021-22
- Trained in Six Sigma-BB programme by ASQ
- Skill gap analysis and improvement of co-workers
- Basic Application of SAP PP Module
- Trained Internal auditor for ISO/OHSAS
- Master Trainer and Champion of FSIPP
- Process Optimization Module Owner
- Won Par-Excellent award at ICQC in FY 2020-21
- Won best Kaizen award at Vedanta Level at Infinity 2.0 for FY 2021-22
Production Manager-Pyro Refinery, Lead Plant
Hindustan Zinc Ltd.
- Evaluated production levels, quality standards and maintenance actions to identify and address operational problems and maintain targets
- Created and implemented strategies for improving operational efficiency and accuracy
- Monitored daily and weekly key performance indicators to maintain on-track status
- Daily Basis Production Planning POT operation handling
- Burner Operation, Fuel handling
- Team Leader of replacement of Fuel from HSD to FO
- Resolved issues quickly to maintain productivity goals.
- Molten metal handling through Ladles
- Chemical handling standards champion
Shift In-charge, Lead Electrolysis Plant
Hindustan Zinc Limite
- Team Member of Project of installation of 100KTPA Lead Refinery
- Team Member of commissioning of 100 KTPA Lead Refinery
- Drafting SOP and P&ID of plant Shift Handling
- EOT Operation
- Detailed knowledge of Lead Electrolysis Shift basis production planning.
- Improvement of Cellhouse Current Efficiency from 88% to 93%
- Stabilizing the newly comissioned plant
Education
B.Tech: Chemical Engineering -
BIT Sindri - Dhanbad, Jharkhand
05.2009
Intermediate: Physics, Chemistry, Maths -
Govt. Inter College - Agra, UP
03.2004
Matriculation -
Govt. Secondary School - Jaisalmer, Rajasthan
05.2002
Skills
- Production Planning
- Operations Management
- Strong leadership abilities
- Health and safety compliance
- Production Optimization
- Quality Inspection
- Materials Management
- Root Cause Analysis
- Performance Evaluation
- Process Safety Management
- Process Optimization
- High Risk Management
Timeline
SBU Head, Zinc-Cellhouse
Hindustan Zinc
01.2023 - Current
Production Manager-Zinc, Cellhouse
Hindustan Zinc Ltd.
08.2019 - 01.2023
Production Manager-Pyro Refinery, Lead Plant
Hindustan Zinc Ltd.
Shift In-charge, Lead Electrolysis Plant
Hindustan Zinc Limite
B.Tech: Chemical Engineering -
BIT Sindri - Dhanbad, Jharkhand
Intermediate: Physics, Chemistry, Maths -
Govt. Inter College - Agra, UP
Matriculation -
Govt. Secondary School - Jaisalmer, Rajasthan
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