Philip Jabaraj

Assistant Manager, Engineering and Projects coordinating capital projects, maintenance planning, and cross-functional execution in regulated manufacturing environments. Supports facility upgrades by aligning engineering priorities, managing project timelines, and resolving operational issues before they affect output. Brings practical planning, team coordination, and quick response to plant-side challenges.

1. Experienced in Biopharmaceutical/Injectables and API industry both in & Engineering operations & Green field Projects

2. Having an exposure in Green field Project worth of 650 Crore Rs. & Handled 70+ Crore Rs. worth of Project Execution from design, erection to operation independently in two Greenfield Projects consecutively

3.Having good exposure in handling of a team for routine & seamless operation in Utility Maintenance (Water systems, Chillers, Cooling towers & HVAC)

4. Having hands on experience on MEMBRANE BASED WFI/Cold WFI Generation (At 25 DegC) Technology officially adopted in 2022 by ISPE. Executed from Design concept, erection & commissioning, operation and trouble shooting. Handled both air based &water-based ozone generation systems in Water Pretreatment system & PW water plant & regular Maintenance

Having involved in Design concept, Installation & Commissioning executed for Water cooled chiller and Air & Glycol Chiller successfully. Monitoring Chiller iKW/TR and Approach for optimised performance

Analysing Chiller lift to avoid inefficiency in cooling load and COP of the chiller

Having exposure in Cooling tower design of equipment in terms of capacity (Cooling load), Erection, Commissioning & Operation of cooling tower (FRP& RCC Sump). Monitoring the Chemical dosage and sump water parameters to avoid scale and Bio fouling in condenser and piping and Having experience in NALCO 3D TRASAR auto chemical dosing system

Handled Hot water systems PHE type (Polmon Make) from design, installation & operation for HVAC system (500KW heat load) & Process requirement (150KW) as well & understanding the overall function & operational challenges & Maintenance

Having experience on HVAC system operation & trouble shooting such as RH, DP and temperature excursions and having understanding of the Latent load and its impact on the cooling coil and routine maintenance to comply with ISO 14644

Having experience on process chiller capacity sizing on the account total heat load transfer which will help proper application as well as Energy Saving not to oversize.

Having good knowledge on calculation of pipe sizing, pump head loss calculation, NPSHa and pump required power (KW/HP) calculation for optimum Energy Saving

Having good knowledge on calculation of steam pipe sizing and pressure drop on piping system for better Condensate losses

Sustainability: Having good experience on Energy conservation projects in Black Utility. Electro chemical treatment system for Cooling tower where the chemical usage is eliminated and energy saving is up to 35%

Sustainability: Adiabatic cooling system for Air cooled chiller where this system will save energy up to 35%

Sustainability: Articmaster a mechanical device which is meant for cooling system and increases sub cooling area and resulting energy saving up to 20%

Sustainability: ES 25 a voltage optimiser which can be fitted with electrical panel (Air blowers, compressors , lighting load & mixed load). The proven energy is up to 15%

Executed an ETP Project (150KLD) erection and installation & commissioning of PTRO (ROCHEM) system 120 KLD. Having knowledge on ATFD & ZLD system related to design & functionality

Having knowledge on Cooling tower losses for make up water, TR calculation & proper blow down as per rated condition for a problem free operation

Having knowledge in steam requirement for vessel/Equipment using latent heat method, this will help to know proper steam load pee day to avoid more boiler running time

Having knowledge on Capital budgeting, Planning of Project & Project timeline part of CAPEX and Project executions to meet all quality standards

Having knowledge on sanitary construction such as 3A standard, zero static valve, SS 316 pipe specification related to clean utility to comply with FDA standards

Having experience on FAT inspection of equipment at Praj Hi Purity systems for Pre-treatment water plant and Purified water system, Distribution skids and WFI COMBI generation system at Wada, Mumbai.

Having experience in detailed engineering of Clean & Black Utility in terms of heat load calculation & process requirement

Understanding the importance of critical Spares & keeping the sufficient Inventory to avoid equipment downtime

Having experience on equipment positioning, pump foundation erection & Planning of pipe routing for all utilities

Having experience on mechanical piping BOQ with regard to SS & MS pipe & fittings & planning for execution in time

Having knowledge in heat load calculation of vessel or tank to provide hot or cold application flow rate in jacket or heat exchanger using overall heat transfer coefficient

Steam line heat loss calculation and loss of steam per hour using thermal conductivity of material for Energy Saving

Having knowledge on hot water system heat load requirement and steam load calculation

Having knowledge on process heat load calculation for designing Chiller and calculation of required condenser side CT water flow rate

Having exposure on IBR steam line and PRS (Pressure reducing station) & piping

Coordination with vendor and OEM for accomplishment of equipment installation, commissioning the equipment and verifying relevant documents, for qualifying the equipment and inspecting test certificates, calibration reports, COA & other required docs (as applicable) as part of CQV process

Experienced in water system on the account of design specs of PWS, WFI &PWP such as slope calculation and dead leg verification, orbital welding and verification of as-built drawings as per site condition according to ASME standard

Having knowledge on HVAC validation test procedure as per ISO 14644

Engaging with vendors/Consultants and involving in the discussion of technical specifications and design aspect of equipment for commissioning at site

Verification TDS and GA drawings of equipment and flow chart as per requirement

Experienced in reviewing P &I drawings, process piping layouts, Site master Plan, etc.

Planning CQV for any facility or equipment expansion and procurement from the engineering perspective and also in accordance with ISPE

Identifying critical process parameters and CDEs during design review along with SMEs and documenting the activity for completion of the entire qualification