Open To Work
PRADEEP JS
Bangalore
Summary
Dynamic engineering professional with a proven track record at Nidec Industrial Automation, excelling in quality assurance and process improvement. Skilled in 8D methodology and effective communication, have successfully led teams to enhance workflow efficiency and resolve complex customer issues, achieving zero complaints on dispatched products.
Overview
18
18
years of professional experience
3
3
Certification
Work History
Deputy Manager - Engineering/ R&D
Nidec Industrial Automation India Private Limited
Bangalore
06.2023 - Current
- Executed daily operational tasks, enhancing workflow efficiency and team productivity.
- Facilitated regular meetings to align on goals, challenges, and process enhancements.
- Guided team members to ensure timely task completion and adherence to quality standards.
- Resolved escalated customer complaints promptly, maintaining high service levels.
- Motivated staff through positive reinforcement strategies to boost morale.
- Conducted performance appraisals, providing constructive feedback and identifying improvement opportunities.
Senior Engineer - Quality Assurance
Nidec Industrial Automation India Private Limited
Bangalore
02.2013 - 05.2023
- Collaborated with Quality Department to ensure adherence to company standards and requirements.
- Resolved non-conformance issues related to NC machines on production lines.
- Managed special processes, including Vacuum Pressure Impregnation (VPI) and crimping operations.
- Led a team of four operators and three staff members in executing routine quality activities and reporting to the Deputy General Manager by initiating new quality activities to achieve built-in quality.
- Addressed customer claims effectively for various premium clients.
- Conducted analyses of returned components to resolve delivery and warranty complaints.
- Performed comprehensive audits and validations to improve manufacturing processes.
- Utilized methodologies such as 8D, Pareto analysis, and Zero Defect Matrix for quality enhancement.
Engineer - Production
Emerson Industrial Automation Electric Power Generation Pvt. Ltd.
Bangalore
03.2011 - 01.2013
- Developed and implemented 13 new product variants, overseeing all sub-assembly to finished stages.
- Productionized a new German design alternator in Shop 2 by completing proto and pilot batches with full documentation.
- Trained operators from the ground up while creating section-specific standard operating procedures (SOPs).
- Achieved 100% first-pass yield on dispatched machines, maintaining zero customer complaints.
- Led over 20 operators in carrying out the complete production line and reported to the Senior Manager of Production.
Asst. Engineer - Maintenance
Shakthi Kiran Foods Pvt. Ltd.
Bangalore
02.2008 - 03.2011
- Conducted regular maintenance on all machinery across A, B, and C mills.
- Performed consistent upkeep of three-phase oil circuit breakers, air circuit breakers, HT transformers, and DG sets.
- Designed and installed complete C mill systems to accommodate increased production demands.
- Executed installation and commissioning of new equipment, including Buhler rollers and Ingersoll Rand compressors.
- Developed expertise in resolving hardware issues in troubleshooting computers to effectively resolve hardware issues.; repaired 20 units from scrap with minimal investment.
- Managed a team of 3 electricians, 10 fitters, and 4 civil workers for plant maintenance across all shifts.
- Reported directly to Plant Manager - Maintenance, ensuring alignment with operational goals.
Education
Bachelor of Engineering - Electrical & Electronics
Dr. AIT
Bangalore03-2008
Diploma - Electrical & Electronics
MEI Polytechnic
Bangalore03-2005
High School Diploma -
Vidyavardhaka Sanga
Bangalore03-2002
Skills
- Adaptability
- Loyalty
- Acquisition of new skills
- VDA 63 Auditor
- ISO 9001:2015 Internal Auditor
- AutoCAD basic knowledge
- Alternator Production
- Process Audits
- Critical Process Validation
- Problem solving techniques
- Proficient 8D methodology
- QRQC analysis
- Top 5
- 5 Why analysis
- Factor Tree Analysis
- Poke Yoke implementation
- RETEX methodology
- Control Plan creation
- Electrical Testing
- Wind Generators Inprocess
- Electrical & Mechanical Inspections
- Defect analysis
- Process capability study (Cp, Cpk)
- Customer management
- Problem solving
- Effective communication
- Decision-making capacity
- Recruiting skills
- Team building
- Training orientation
- Documentation reporting
- Process improvement
- New product development
Certification
- ISO 9001:2015 internal auditor, DNV, 01/01/15
- VDA 6.3 certification, TUV SUD, 01/01/18
- Six Sigma Green Belt, Institute of Systems, 01/01/24
Accomplishments
Golden Award for Best Employee of FY 20-21, 3rd quarter, issued by the Managing Director of Nidec Industrial Automations India Private Limited, India.
Aim And Objective
To work smart, learn more and earn a good position at work place and society.
Languages
English, Hindi, Kannada
Activities
- National-level and state-level medalist in martial arts named Tae-kwon-do, and holds a 1st Dan black belt.
- Won school-level sports championships and college-level prizes in sports events.
- Chathurtha Charan Award in 1997, Karnataka, in Bharath Scouts & Guides.
- Passed B and C certificates from NCC and have participated in inter-group competition of Thal Sainik Camp conducted at Bagalkot and many Combined Annual Training Camps.
- Player of KIOC Cricket Club & have Won the Emerson Premier League Cricket (2012 & 2015) two consecutive Tournaments under my Captaincy.
Personal Information
- Father's Name: J N Sreedhara
- Mother's Name: B S Manjula
- Date of Birth: 01/31/86
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Deputy Manager - Engineering/ R&D
Nidec Industrial Automation India Private Limited
06.2023 - Current
Senior Engineer - Quality Assurance
Nidec Industrial Automation India Private Limited
02.2013 - 05.2023
Engineer - Production
Emerson Industrial Automation Electric Power Generation Pvt. Ltd.
03.2011 - 01.2013
Asst. Engineer - Maintenance
Shakthi Kiran Foods Pvt. Ltd.
02.2008 - 03.2011
Bachelor of Engineering - Electrical & Electronics
Dr. AIT
Diploma - Electrical & Electronics
MEI Polytechnic
High School Diploma -
Vidyavardhaka Sanga