Summary
Overview
Work History
Education
Skills
Extracurricular Activities
Languages
Accomplishments
Timeline
Generic
Prasad Bhutki

Prasad Bhutki

Bengaluru

Summary

Results-driven CAE Project Engineer with expertise in occupant safety and regulatory compliance at Humanetics Innovative Solutions. Achieved 20% reduction in discrepancies through improved FEA correlation with real-world tests. Proficient in LS-DYNA and experienced in cross-functional collaboration, delivering innovative engineering solutions. Strong work ethic and adaptability demonstrated in both independent and team settings.

Overview

7
7
years of professional experience

Work History

CAE Project Engineer

Humanetics Innovative Solutions India Pvt. Ltd.
Bengaluru
01.2023 - Current
  • Analyzed simulation data in MS Excel to correlate ENCAP injury limits with forces on ATDs (H305F, H350M, THOR 50M).
  • Implemented correlation results in Humanetics' new result review software to enhance user feedback.
  • Collaborated with Design and Testing team to align Q10 FEA model with sled test outcomes.
  • Revised SID-IIs LS-Dyna models based on customer feedback to improve performance.
  • Conducted CAE simulations to validate Human Body Models against FEA results and literature.
  • Reviewed technical documentation for compliance with industry standards.
  • Facilitated regular meetings to communicate progress and resolve challenges.

CAE Analyst

Lear India Engineering LLP
Pune
12.2018 - 12.2022
  • Ensured safe design and regulatory compliance of 1R and 2R seating systems through comprehensive crash, durability, and sub-model analyses.
  • Validated seat designs for compliance with FMVSS 207/210, ECER-14, FMVSS 225, and FMVSS 208 regulations.
  • Enhanced finite element analysis correlation with real-world tests, reducing discrepancies by twenty percent.
  • Conducted thorough luggage retention, seatbelt anchorage, and child restraint system evaluations.
  • Optimized designs of plastic and structural components for weight reduction and cost efficiency.
  • Performed simulations to assess product performance and refine designs.
  • Collaborated with cross-functional teams to address engineering challenges and implement solutions.

CAE Engineer

Rheomold Engineering Solutions LLP
08.2018 - 12.2018
  • Specialization in meshing automotive plastic components (Door Trims, Bonnet, Instrument Panel).
  • Conducted structural integrity analysis for seating components.
  • Provided onsite CAE support at Lear India Engineering LLP.
  • Reviewed technical documentation for compliance with industry standards and regulations.

Education

M.Tech - Design Engineering

Visvesvaraya Technological University
Belagavi
07.2018

Skills

  • Data Analyzing
  • Occupant Safety
  • Product Development
  • Seating System CAE
  • Frontal & Rear Sled
  • Seat Belt Anchorage
  • Luggage Retention
  • Child Restraint Systems
  • LS-DYNA
  • ECE/FMVSS
  • FEA
  • Simulations
  • Nonlinear Static Analysis
  • Nonlinear Dynamic Analysis
  • Crashworthiness
  • Material Modeling
  • CAE-Physical Test Correlation
  • Cross-functional Collaboration
  • Regulatory Compliance
  • Primer
  • Hypermesh
  • Visual Crash Dyna
  • ANSA
  • Ls-Dyna
  • Hyperview/Hypergraph
  • Visual Viewer

Extracurricular Activities

Developed and standardized the Dummy Pre-Simulation Chapter (Marrionette Method) for ATDs and human body models at Humanetics, ensuring consistency and efficiency across simulation procedures 

Actively contributed as an integral member of the canteen committee at Humanetics, advocating for food quality improvements, and ensuring that standards were consistently met Successfully conducted Potluck and Ice-Cream Day events. 

Delivered a presentation at Lear India Engineering LLP on the effect of material orientation for MAT_34 (orthotropic material) in a tether belt, demonstrating expertise in material analysis and simulation insights

Languages

Marathi
First Language
English
Proficient (C2)
C2
Hindi
Proficient (C2)
C2
Kannada
Intermediate (B1)
B1
German
Beginner (A1)
A1

Accomplishments

  • Awarded with Employee of the Month in October 2023 and December 2024.

Timeline

CAE Project Engineer

Humanetics Innovative Solutions India Pvt. Ltd.
01.2023 - Current

CAE Analyst

Lear India Engineering LLP
12.2018 - 12.2022

CAE Engineer

Rheomold Engineering Solutions LLP
08.2018 - 12.2018

M.Tech - Design Engineering

Visvesvaraya Technological University

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Prasad Bhutki