Summary
Overview
Work History
Education
Skills
Certification
Additional Information
Languages
Awards
Accomplishments
Timeline
Praveen Kumar Kothiyal

Praveen Kumar Kothiyal

Kapurthala

Summary

Experienced Engineering Manager successful at working with all disciplines to accomplish project objectives. Strategic planner, analytical thinker and decisive leader 13 year track record of success. Seeking challenging position to utilize my expertise in handling Automation Projects and driving Operational efficiency.

Overview

13
13
years of professional experience
1
1
Certification

Work History

Asst. Manager- Logistic Projects

ITC Ltd
KAPURTHALA
08.2019 - Current
  • Executed an Integrated Automated Warehouse Project (Green Field Project of value 319 Cr) to ensure seamless implementation of automated logistic equipment and systems
  • Monitored project progress and provided timely reports to the management, enabling informed decision-making
  • Facilitated coordination among various vendors to ensure timely completion of work and smooth project execution
  • Ensured compliance with safety regulations and company policies. To monitor Installation of IT infra for Projects.
  • Created project plans with established timelines, assigned to appropriate teams and managed workflow throughout construction.
  • Forecasted, scheduled and monitored project timelines, personnel performance, and cost efficiency.
  • Made changes to project scope and cost and implemented most effective change management processes to keep project up-to-date.
  • Implemented preventive maintenance program by planning and coordinating major scheduled maintenance outages for RGV, ASRS, Conveyors and Vertical lifters.
  • Prepared reports detailing the status of all jobs being handled by the department.
  • Oversaw recruitment, hiring, and onboarding processes for new employees.
  • Maintenance Budget planning, monthly review of budget, CAPA and cost saving initiatives to bring down budget.
  • Developed, implemented and maintained inventory control systems to ensure accurate record keeping.
  • Implementation of FMEA, Risk Assessment, Why-Why analysis, Kaizen within the departments.
  • Energy saving initiatives, Improvement Activity, Operation and Maintenance of Utility, Operation and Maintenance of WCS-WMS system.

Deputy Manager- Maintenance & Projects

Godrej & Boyce Manufacturing
Bhagwanpur
09.2015 - 08.2019
  • Maintained Powder Coating, bending Machine, and Fanuc Robot to ensure optimal functionality and minimize downtime
  • Planned preventive maintenance for all machines, resulting in a 15% reduction in unplanned breakdowns
  • Successfully handled Line extension projects, Retrofitting of Machines, Commissioning of Robo foaming line, commissioning of Press shop and shifting of utility and 1000 KVA transformer.
  • Spearheaded energy-saving and cost-saving initiatives.
  • Implemented 5's, Kaizen, and TPM methodologies, fostering a more efficient and organized workplace environment by implementing Why-Why analysis, FMEA, PDCA etc.
  • Successfully handled shifts and managed manpower, ensuring smooth operations and team productivity.
  • Efficiently managed spare parts, ensured statutory compliances, and implemented EHS protocols for a safe working environment.

Senior Engineer , Machine Shop

ROCKMAN INDUSTRIES LTD,HARIDWAR
Haridwar
05.2011 - 09.2015
  • Managed breakdown, PM, and improvement activities of CNC turning machines with Fanuc oi-Tc, oi-TD, and oiM controllers
  • Operated and troubleshooted ABB and Fanuc Robots, ensuring smooth functioning of equipment
  • Oversaw spare management for the CNC machine shop, optimizing inventory levels and procurement processes
  • Troubleshooting of Omron, Messung, Siemens-S7 200, Mitsubishi PLC and HMI. Troubleshooting. of different VFD's
  • Contributed as an active member of the Quality Circle, driving initiatives such as kaizen, Why-Why analysis, and Poke Yoke within the CNC machine-shop area
  • Handled all documentation work and generated MIS reports, ensuring accurate and timely record

Education

B.Tech/B.E. - Electrical -

Technocrats Institute of Technology, Bhopal
06-2009

Grade: 69.7%

XIIth -

Kendriya Vidyalaya O.F.K, Katni
05-2004

Grade: 69.7%

Xth -

Kendriya Vidyalaya N.K.J, Katni
05-2002

Grade: 69.7%

Skills

  • Process improvement
  • Data Analysis (Microsoft office expertize) (Python & BI)
  • Warehouse automation
  • ASRS, RGV, Conveyors Installation and Troubleshooting
  • Continuous improvement
  • Time-Motion Study, Takt time and Cycle time Calculation
  • Conflict resolution
  • Negotiation & Tendering
  • Project management
  • Leadership and Team building
  • Inventory management
  • HSE & Statutory Compliance
  • Budgeting, Cost Control, Cost Reduction
  • Inventory Management, SAP
  • Kaizen, Why-Why Analysis
  • Poka yoke, FMEA, DEMAIC
  • Predictive maintenance, Preventive Maintenance
  • Cost Control, Budgeting
  • CNC Machines
  • PLC & WCS (Warehouse Control system)
  • Hydraulic, Pneumatic
  • Utility Maintenance

Certification

  • CSME Certification, 12/31/2023
  • CII Advance energy Management

Additional Information

Father's Name- Late Vijay Kothiyal

Mother's Name- Kiran Kothiyal

DOB- 03/26/1987

Place-Dehradun

Marital status-Married

Notice Period- 3 Months

Current CTC- 17~18 Lakh Annually

Languages

  • Hindi
  • English

Awards

  • Interio Samman-Godrej & Boyce Mfg Ltd
  • Unbeatable Award-ITC
  • CII Kaizen Award-Platinum

Accomplishments

  • Best kaizen award for reducing the Cycle time of wheel hub operation.
  • Interio Sammaan for various Cost saving Initiatives and improvement Projects.
  • ITC Unbeatable award for various Improvement Projects, Cost saving initiatives.
  • Commissioning and installation of 329 Cr Automated warehouse having state of art Technology like ASRS, RGV,WCS, WMS etc.
  • Commissioning of 100 Cr brown field Project in Rockman Industries (Installation and Commissioning of Heat Treatment line for doubling the capacity of plant).
  • Commissioning of Robo in Foaming and bending and press line commissioning in Godrej interio.

Timeline

Asst. Manager- Logistic Projects - ITC Ltd
08.2019 - Current
Deputy Manager- Maintenance & Projects - Godrej & Boyce Manufacturing
09.2015 - 08.2019
Senior Engineer , Machine Shop - ROCKMAN INDUSTRIES LTD,HARIDWAR
05.2011 - 09.2015
Technocrats Institute of Technology - B.Tech/B.E. - Electrical,
Kendriya Vidyalaya O.F.K - XIIth,
Kendriya Vidyalaya N.K.J - Xth,

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