PREM SAGAR P
Mysore
Summary
Line Incharge with over 2 years in EV battery manufacturing, specializing in lithium-ion battery pack and module assembly. Improving production efficiency, enforcing strict quality and safety standards, and leading high-performing teams on fast-paced assembly lines. Skilled in lean manufacturing, MES systems, and root cause analysis, with a deep understanding of battery safety protocols and automotive industry standards.
Overview
4
4
years of professional experience
Work History
Line Incharge
Tinksonic Global Solutions Pvt Ltd
06.2021 - Current
- - Supervised end-to-end battery module/pack assembly processes, ensuring 100% adherence to safety and quality standards.
- - Improved production line efficiency.
- - Reduced cycle time by analyzing bottlenecks and deploying kaizen improvements.
- Quality Control & Safety
- - Executed strict in-process quality checks and final product testing.
- - Decreased battery rejection rate through root cause analysis and corrective action plans.
- - Conducted regular safety audits.
- Team Leadership & Collaboration
- - Managed a team of 20+ operators/technicians, ensuring daily targets were met with high morale and minimal absenteeism.
- - Trained new joiners on SOPs, battery safety, and equipment handling.
- - Collaborated with R&D and quality teams to resolve design-production mismatches, improving turnaround time.
- Reporting & Documentation
- - Maintained daily production reports, downtime logs, and quality data using internal software for traceability and continuous improvement.
- - Supported MES updates to improve traceability of cell-to-pack operations.
- Inventory Management
- - Monitored and maintained stock levels of raw materials, consumables, spare parts, and finished goods.
- - Implemented FIFO practices and performed daily cycle counts and monthly audits.
Education
Diploma - Civil Engineering
S.E.T. Polytechnic
Melkote01.2016
Skills
- - Team Supervision
- - Performance Monitoring
- - MS Excel / Google Sheets (For Reporting)
- - Shift Management
- - Production Planning & Scheduling
- - Process Optimization
- - Lean Manufacturing & Kaizen
- - VMC Machine Operating
- - Injection Molding Operation
- - Store Management
- - Inventory Control
- - Stock Level Monitoring & Optimization
- - Strictly following the FIFO System
- - Bin Card & Ledger Maintenance
- - GRN handling
- - Dispatch & Logistics Coordination
- - Loss Prevention & Shrinkage Control
Languages
Kannada
Bilingual or Proficient (C2)
English
Bilingual or Proficient (C2)
Hindi
Intermediate (B1)
Timeline
Line Incharge
Tinksonic Global Solutions Pvt Ltd
06.2021 - Current
Diploma - Civil Engineering
S.E.T. Polytechnic
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