Driven Plant Manager offering 15 years of experience in Plastics Injection Molding manufacturing. Decisive leader and complex problem solver. Top strengths in communication, relationship building and decision making.
Overview
15
15
years of professional experience
Work History
Plant Manager
SAIBABA POLYMER TECH. PVT. LTD.
Hyderabad
04.2020 - Current
Evaluated schedules, orders and forecasts to plan processes and meet timetables.
Inspected production, quality control and maintenance reports to detect and address production problems.
Reviewed quality control reports monitoring various aspects.
Conferred with technical and administrative staff to devise and implement corrective actions.
Produced daily operations report forecasting staffing needs and production volume to support cost-reduction and service improvement initiatives.
Negotiated materials with suppliers to remain within budget.
Contributed to new plant startup and implementation of processes for manufacturing, shipping and receiving and inventory management.
Coordinated maintenance strategy for equipment, including predictive and preventive measures.
Eliminated materials waste and unnecessary labor hours to reduce costs.
Increased plant safety by implementing proactive strategies and well-structured training.
Improved workflow processes to maximize efficiency and enhance operations.
Operations Manager & QMS Coordinator
SAIBABA POLYMER TECHNOLOGIES PVT. LTD.
CHENNAI
10.2017 - 03.2020
Managed scheduling, training and inventory control.
Directed day-to-day operations by spearheading implementation of short-term and long-term strategies to achieve business plan and profitability goals.
Addressed customer concerns with suitable solutions.
Implemented policies and standard operating procedures and managed quality, customer service and logistics.
Guided employees on understanding and meeting changing customer needs and expectations.
Delivered positive customer experiences by implementing effective quality assurance practices.
Improved morale and management communication by creating employee recognition and rewards practices.
Created corrective actions based on adverse KPI trends.
Measured and reviewed performance via KPIs and metrics.
Process Technician
Petrochemical Conversion Company Ltd.
Jubail
10.2015 - 06.2017
Prepared required documents and reviewed for accuracy.
Analyzed process data with various statistical tools.
New mould & material trails & validation.
Product Design Review & Optimization.
Process Validation & Optimization.
Root cause analysis for molding problems & taking corrective as well as preventive actions.
Process & mould status audit.
Development Executive
Hitech Corporation Ltd. ( D & D Center)
Pune
10.2014 - 10.2015
New mould & material trails & validation.
Product Design Review & Optimization.
Process Validation & Optimization.
Audit for process & tool status in the manufacturing units.
Tracking of tool or process handover from development to regular production.
Senior Engineer
ITW India Ltd.
Pune
09.2010 - 08.2014
Follow up to all 03 shift supervisors.
Achieve the production targets.
Manpower deployment in production & assembly.
Solve the Processing problems & Trouble Shooting.
Preparation of daily production reports.
Training to sub-Ordinates
Routine Documentation related to IATF 16949 & EHS.
Solve the daily quality related problem of internal &external customers by using diff. methods like kaizen, poke yoke.
Shift Supervisor
Hitech Corporation
Pune
01.2008 - 08.2010
Independent shift handling.
Plastic processing and its trouble shooting.
Manpower handling & imparting training to worker about product quality.
Achieving set production target efficiently.
Maintain of production documents.
In process inspection.
Education
MBA - Operation & Finance Management
University Of Mysore
Mysore , India.
Post Graduate Diploma - Plastics Engineering
Central Institute of Petrochemical Engg. & Tech
Bhubaneswar , India
01.2008
Training - FMEA
Callens Solutions
New Delhi, India.
09.2021
Training - ISO 9001:2015
RELIANCE MANAGEMENT SYSTEM
Hyderabad
2019
Training - Volkswagen Production System
VOLKSWAGEN INDIA
Pune, India.
Training - Dexterity training
Mahindra & Mahindra.
Nashik, India
Skills
Core strengths in Injection Molding Process in Automobile & Rigid Plastics Packaging industries
Lead role in Quality Management System
Production Planning & Control
Team Building and Development
Cost Control Improvements
Decision Making
Recruitment and Hiring
Policy Development and Enforcement
Cost Reduction
Financial Statement Review
Training Management
Customer Service Management
Lean manufacturing processes
Accomplishments
Successfully implemented & got certified of ISO 9001:2015 in SAI BABA Polymer Tech.Pvt. Ltd. , Chennai.
Consistently maintained high customer satisfaction ratings.
Certified SAI BABA Polymer Tech.Pvt. Ltd. , Hyderabad as a Green Channel Vendor (Zero defect in customer Line) in 2023.
Recognized as an Emerging Employee of the FY 2022-2023 for outstanding performance and team contributions.
Languages
Hindi, Odia
First Language
English
Advanced
C1
Marathi
Intermediate
B1
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
IF YOU LOVE YOUR WORK, THEN DEFINITELY YOU ENJOY YOUR JOB
Timeline
Plant Manager
SAIBABA POLYMER TECH. PVT. LTD.
04.2020 - Current
Operations Manager & QMS Coordinator
SAIBABA POLYMER TECHNOLOGIES PVT. LTD.
10.2017 - 03.2020
Process Technician
Petrochemical Conversion Company Ltd.
10.2015 - 06.2017
Development Executive
Hitech Corporation Ltd. ( D & D Center)
10.2014 - 10.2015
Senior Engineer
ITW India Ltd.
09.2010 - 08.2014
Shift Supervisor
Hitech Corporation
01.2008 - 08.2010
MBA - Operation & Finance Management
University Of Mysore
Post Graduate Diploma - Plastics Engineering
Central Institute of Petrochemical Engg. & Tech
Training - FMEA
Callens Solutions
Training - ISO 9001:2015
RELIANCE MANAGEMENT SYSTEM
Training - Volkswagen Production System
VOLKSWAGEN INDIA
Training - Dexterity training
Mahindra & Mahindra.
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