RAKESH RANJAN SAHOO
Process Engineer
KOLKATA
Summary
Methods Engineer with 2 years of experience in rolling stock manufacturing, specializing in electrical harness assembly, tooling procurement, and SAP-driven process optimization. Skilled in lean manufacturing, and vendor coordination to ensure high quality and on-time project delivery. optimize processes, reduce non-conformities, and collaborate across design, planning, and procurement teams for efficient execution in metro and rail projects.
Overview
2
2
years of professional experience
Work History
Methods Engineer
Titagarh rail system
kolkata
08.2023 - Current
- Prepared and maintained SOPs for electrical harness manufacturing, routing, and testing.
- Evaluated and procured tools, jigs, and fixtures to meet railway safety standards.
- Conducted pull tests, torque verification, and sample inspections for process validation.
- Managed material master data, BOMs, PRs, and POs within SAP.
- Coordinated with design, planning, and suppliers on engineering changes and tooling needs.
- Supported shop floor teams in troubleshooting processes and optimizing efficiencies.
Education
Bachelor of Technology - Electrical Engineering
IGIT ,SARANG
DHENKANAL,ODISHA05-2023
12TH - Science
MAHARSHI COLLEGE OF NATURAL LAW
BHUBANESWAR06-2019
Skills
- Process engineering and optimization
- Lean manufacturing and continuous improvement
- SAP MM/PP modules
- Tooling and fixture development
- Electrical assembly and testing
- Vendor negotiation and development
- Special processes: crimping, torquing, riveting
- Quality audits and testing
- Cross-functional collaboration
Languages
ODIA
First Language
Hindi
Advanced (C1)
C1
English
Intermediate (B1)
B1
Bengali
Beginner (A1)
A1
KEY ACHIEVEMENTS
- Reduced harness assembly time by 15% through SOP optimization and tooling improvements
- Cut process nonconformities by 20% by implementing checklists and quality gates
- Successfully procured and deployed specialized tools and fixtures, improving assembly precision and operator efficiency
- Managed ₹70 lakh worth of tooling procurement within budget and timelines
- Coordinated with vendors to reduce tooling lead times by 30%
PROJECTS
- BMRCL (Bengaluru Metro Rail Corporation Ltd) – harness and cabinet
- Lazio Converter Project – tooling design and harness documents
- ICF EMU project – electrical harness
Timeline
Methods Engineer
Titagarh rail system
08.2023 - Current
Bachelor of Technology - Electrical Engineering
IGIT ,SARANG
12TH - Science
MAHARSHI COLLEGE OF NATURAL LAW
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