Sharon TK
Methods Engineer
Bangalore
Summary
Professional engineer with strong expertise in process optimization and lean manufacturing. Adept at improving production efficiency and implementing cost-effective solutions. Strong focus on team collaboration and achieving measurable results. Skilled in CAD software, process simulation, and root cause analysis. Reliable and adaptable with proven track record in dynamic environments.
Overview
5
5
Languages
3
3
Certifications
5
5
years of professional experience
Work History
Methods Engineer
Tech Mahindra
01.2026 - Current
- Developed and optimized manufacturing methods to enhance production efficiency.
- Conducted root cause analysis to identify process inefficiencies, implementing corrective actions.
- Collaborated with cross-functional teams to design and implement innovative engineering solutions.
- Led initiatives for continuous improvement, reducing waste and enhancing product quality.
- Analyzed data from manufacturing processes to drive strategic decision-making and improve performance metrics.
- Created detailed work instructions for operators, ensuring consistent execution of tasks and improved product quality.
- Offered technical assistance to production team during production issues.
- Developed documentation, diagrams, and specifications to meet project requirements and regulatory standards.
- Prepared scope of work documentation for use in project planning
Manufacturing Engineer
Rossell Techsys
10.2021 - 01.2026
- Design and develop wire harness for Aerospace and defense sector and have knowledge about AS9100/AS9102 standards.
- Experience and in-depth knowledge on Aerospace standards, Military grade standards and manufacturing processes in Aerospace and Defense industry.
- Analyses conceptual design and customer document of Aerospace products to meet Customer's requirements.
- Read and interpret Electrical drawings and schematics data for manufacturability or completeness.
- Preparation of collaterals and ensuring the execution of new FAI (First Article Inspection) are in line to customer requirements maintaining performance requirements for Quality, Delivery and cost aligned with business goals.
- Preparation of collaterals and ensuring the execution of new FAI (First Article Inspection) are inline to the customer requirements maintaining performance requirements for Quality, Delivery and cost aligned with business goals.
- Creation and execution of Engineering Change Notice (ECN), Identify Key Characteristics, Critical Items, Functional Test and Fixture/Jig requirements
- Managing product/part changes and configurations & change impact in design (with material impact).
- In-depth knowledge on materials, key characteristics of parts, processes, techniques, methodologies, tools and equipment used with an enhanced focus on cost, safety, quality. Implements industry standards, best practices within the domain.
- Performing FMEA, RCCA for the process failure mode analysis
- PFMEA (Process Failure mode and effect analysis) for detailed parts, sub-assemblies, and assemblies
- Coordinated with cross-functional teams to investigate root causes and execute preventive measures for identified non-conformities.
- Conducted R&D for new product development and prototype activities, including complete build of harness and analysis of changes for improvement.
- Facilitated technical clarification through customer communication.
- Responsible for customer communication for technical clarification.
- Review of engineering drawings as per Aerospace standards.
- Creating & updating Process documents for sub-assemblies & assemblies.
- Configuration management including any change in drawing, documents, or process.
- Record of changes in engineering/process design (Prototype) through Engineering Change Request (ECR) to ensure changes applied to production builds.
- Create Standard Operating Procedures (SOP) for standardizing special processes.
- Working on ERP software (IQMS) manufacturing & stock modules for items, Bill of Materials (BOM) & Route cards/Job cards.
- Active CFT Member, ERP Checksheet, Work instructions, FAI PPT Preparation.
- Communication with clients for technical discussions to solve engineering issues and ease of wire harness manufacturability.
- Focused on aerospace and defense industry standards
Education
Post Diploma - Aerospace Interconnect solution
Rossell Techsys Limited
Bangalore, Karnataka09-2021
Diploma - Mechatronics
NTTF
Thalassery05-2020
HSC - Computer Science
GHSS Chirakkara
Kerala, India01-2017
SSLC - State Syllabus
CHSS Champad
Kerala,india01-2015
Skills
NPD (New Product Development)
Process Flow Documentation
PFMEA
Process Verification
Manufacturing Processes
Quality management
Quality assurance
Process Optimization
BOM Management
Design interpretation
Material selection & specification
Workflow Design
Automated Solutions
Microsoft office (Excel, PowerPoint, Word)
Team Management
IQMS
Certification
CERTIFICATION IN MANULA SOLDEREING TECHNICIAN (NSDC)
DECLARATION
I hereby confirm that all the information furnished in this form are true to the best of my knowledge and belief. Yours Sincerely Sharon TK
Timeline
Methods Engineer
Tech Mahindra
01.2026 - Current
Manufacturing Engineer
Rossell Techsys
10.2021 - 01.2026
Diploma - Mechatronics
NTTF
Post Diploma - Aerospace Interconnect solution
Rossell Techsys Limited
HSC - Computer Science
GHSS Chirakkara
SSLC - State Syllabus
CHSS Champad