SAP,MS Office,PLC programming
RATNESH KUMAR JHA
Electrical Maintenance Manager
Silvassa
Summary
Electrical Maintenance Manager with over 10 years of experience in optimizing plant operations and managing complex projects. Expertise in both maintenance and project execution, with a focus on improving equipment reliability, reducing downtime, and driving cost efficiency. Proven ability to lead teams, implement preventive strategies, and deliver successful projects. Dedicated to enhancing operational performance through technical expertise and strategic planning.
Overview
10
10
years of professional experience
2
2
Certifications
3
3
Languages
Work History
Assistant Maintenance Manager
TCPL Packaging Ltd
01.2023 - Current
- Managed MEP, Electrical, and HVAC systems, optimizing operations through proactive maintenance and energy-saving initiatives, leading to a 15% reduction in energy consumption and significant cost savings.
- Utility Setup Project: Successfully completed a utility setup project, overseeing the design, planning, installation, and commissioning of 3 x 250 TR cooling towers, 2 x 80 TR water-cooled chillers, 3 x 55 TR water-cooled chillers, MEP & ducting work, 4 x 350 CFM air compressors with dryers, 2 x 75,000 CFM AHUs, 6 x 72,000 CFM dual-stage evaporative cooling systems, dry fogging units, and 300 meters of aluminum air pipeline work.
- Led project and maintenance teams in executing comprehensive PM planning, resulting in improved equipment reliability, a 20% decrease in unplanned downtime, and substantial maintenance cost reductions.
- Executed major cost-saving projects focused on energy efficiency and sustainable practices, achieving significant cost reductions while maintaining compliance with industry standards and environmental regulations.
- Spearheaded utility renovation and water treatment projects, implementing Kaizen for permanent solutions that enhanced system efficiency, reduced operational costs, and saved over ₹50 lakhs annually.
Maintenance Specialist
Huhtamaki India Ltd
09.2021 - 01.2023
- Oversee the operation and maintenance of all utility equipment, including Thermopac boiler, DGs, air compressors, 66/11/0.415 KV substation, water treatment plants (RO, softener, DM plant), chillers, HVAC systems, air conditioning units, plant lighting, infrastructure, high-speed doors, material handling equipment, solar plant, pumps, and motors.
- Implement safety measures to avoid near-miss incidents and ensure zero accidents.
- Lead Kaizen and TPM initiatives for continuous improvement, manage equipment operation and maintenance, and oversee energy-saving activities.
- Led technician training sessions to improve skill sets and reduce knowledge gaps in the workforce.
Electrical Manager
Alok Masterbatches Ltd
04.2018 - 09.2021
- Planned and supervised maintenance activities (preventive, predictive, corrective) of extrusion machines & utility to improve productivity, production yields, and safety.
- Coordinated with suppliers and the purchasing department to ensure timely availability of parts and managed spare parts inventory.
- Monitored progress of ongoing projects regularly, making necessary adjustments to ensure deadlines were met without sacrificing quality or safety standards.
- Ensured compliance with safety regulations and industry standards by conducting thorough inspections of all electrical installations.
Electrical Maintenance Engineer
KLJ Polymers & Chemicals Ltd
07.2014 - 04.2018
- Responsible for the maintenance of extrusion lines, moulding machines, lab equipment, and plant utilities to ensure smooth production operations.
- Collaborated with cross-functional teams to troubleshoot complex electrical issues, resulting in increased efficiency and productivity.
- Oversee documentation for the engineering department, including ISO 9001, 14001, and IATF 16949 compliance.
- Executed projects involving the installation of extrusion units, molding machines, and utility equipment, including transformers, DG sets, and air compressors, ensuring timely and efficient implementation.
Education
Bachelor of Electrical & Electronics Engineering -
Millennium Institute of Technology
Bhopal, India 04.2001 -
Skills
Maintenance Management, RCA, Utility, MEP, Electrical installation, Electrical maintenance, substation monitoring, Instrumentation, PLC, VFD, Preventive, Breakdown Maintenance, Extrusion, ISO, HVAC, chillers, KAIZEN, TPM, ERP, SAP, HMI,Plant Maintenance
Software
Certification
Electrical supervisor License
Timeline
Assistant Maintenance Manager
TCPL Packaging Ltd
01.2023 - Current
Electrical supervisor License
10-2021
Maintenance Specialist
Huhtamaki India Ltd
09.2021 - 01.2023
PLC Programmer
06-2018
Electrical Manager
Alok Masterbatches Ltd
04.2018 - 09.2021
Electrical Maintenance Engineer
KLJ Polymers & Chemicals Ltd
07.2014 - 04.2018
Bachelor of Electrical & Electronics Engineering -
Millennium Institute of Technology
04.2001 -
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