Summary
Overview
Work History
Education
Skills
Certification
Timeline
GeneralManager

Ravi Teja Ayyagari

Bioprocess Engineer
Hyderabad

Summary

As a Six Sigma certified Scientist with over 11 years of experience in upstream cell culture, I have successfully managed multiple projects and team members. With a commitment to self-development, I strive to exceed expectations and provide exceptional service. My expertise lies in Late Stage Process Development, Scale-Up, Technology Transfer, Scale-Down Model Development, and Process Characterization, with deep knowledge in Early Stage Process Development. Additionally, I have experience in project management and have been involved in complete lab design, resource planning, procurement, and qualifications of cell culture equipment.

Overview

11
11
years of professional experience
5
5
years of post-secondary education
1
1
Certification

Work History

Manager

Bycus Therapeutics
Hyderabad
12.2022 - Current

Led end-to-end lab design, including resource planning, procurement, and qualification of cell culture equipment.

Associate Scientific Manager

Biocon Biologics
Chennai
08.2021 - 11.2022
  • Project lead for early stage process development which involves clone screening and process development across different scales including Ambr15, ambr250, 5L and 50L.
  • Applied QbD and statistical methods to design experiments (DoE) aimed at optimizing the afucosylation, charge profiles, and aggregation of biologics during early-stage development.
  • Developed N-1 perfusion models for scale up.
  • Used coordination and planning skills to achieve results according to schedule.
  • Used critical thinking to break down problems, evaluate solutions and make decisions.
  • Thoroughly completed all necessary paperwork, consistently identifying discrepancies and promptly addressing them to ensure swift resolution.
  • Proficient in using electronic laboratory notebooks (ELNs) to document experiments and maintain accurate records.

Scientist I

CuraTeQ biologics
Hyderabad
06.2016 - 08.2021
  • Led end-to-end lab design, including resource planning, procurement, and qualification of cell culture equipment.
  • Conducted lab scale process development, scale-up, and tech transfer to manufacturing for the production of mabs and therapeutic proteins.
  • Conducted pre-clinical and clinical process development and process transfer into cGMP.
  • Conducted root cause analyses (RCAs), risk assessments, Design of Experiments (DoE), multivariate analysis, and Failure Mode and Effects Analysis (FMEA) to optimize manufacturing processes.
  • Developed scale-down models and conducted process characterization studies to optimize manufacturing processes.
  • Analyzed and interpreted manufacturing data to evaluate process performance.
  • Coordinated, planned, and supported the execution of manufacturing process validation runs.
  • Authored and reviewed comprehensive manufacturing and technology transfer protocols, as well as reports summarizing studies and projects.
  • Skilled in coaching and mentoring junior scientists while also monitoring technical performance across the network.

Research Associate

Kemwell Biopharma
Bengaluru
04.2015 - 06.2016
  • Played a key role in technology transfer and drafting process protocols, while also driving process optimization efforts in the lab and supporting the transfer of optimized processes to manufacturing.
  • Gap analysis and resource management. Optimized process conditions to meet client's requirements.
  • Gathered, arranged and corrected research data to create representative graphs and charts highlighting results for presentations.
  • Streamlined research processes to meet tight deadlines for multiple projects.
  • Helped team meet regulatory requirements by coordinating documentation and filings.

Research Associate

Hetero Biologics
Jadcherla
01.2012 - 03.2015
  • As an integral member of a team, contributed to the development, optimization, and scale-up of the process and feed parameters for the production of recombinant monoclonal antibodies and proteins (biosimilars) in CHO cells.
  • As an individual contributor, successfully optimized and established processes in single-use bioreactors, achieving target results. This included optimization of glycan and charge variants.
  • Identified issues, conducted data analysis, and provided effective solutions to problems.
  • Proficiently utilized Microsoft Excel to create spreadsheets for daily, weekly, and monthly reporting.

Education

M.Sc - Applied Microbiology

Vellore Institute of Technology
Vellore
07.2008 -

Bachelor of Science - Biotechnology

Andhra University
06.2005 - 04.2008

Skills

Understanding of upstream and downstream processing techniques

Proficiency in Design of Experiments (DoE) and statistical analysis

Knowledge of Good Manufacturing Practice (GMP) and regulatory guidelines

Ability to conduct process characterization and scale-up studies

Project Management

Flexible and adaptation

Certification

Green Belt Course on Six Sigma Methodology (ISI Mumbai)

Timeline

Manager

Bycus Therapeutics
12.2022 - Current

Associate Scientific Manager

Biocon Biologics
08.2021 - 11.2022

Scientist I

CuraTeQ biologics
06.2016 - 08.2021

Research Associate

Kemwell Biopharma
04.2015 - 06.2016

Research Associate

Hetero Biologics
01.2012 - 03.2015

M.Sc - Applied Microbiology

Vellore Institute of Technology
07.2008 -

Bachelor of Science - Biotechnology

Andhra University
06.2005 - 04.2008
Ravi Teja AyyagariBioprocess Engineer