Sagar Madavi
Alibag
Summary
Dedicated and experienced Hot Strip Mill Maintenance engineer with a proven track record of optimizing mill performance and ensuring seamless operations. Forward-thinking with proficient leadership, planning and problem solving. Adept collaboration to accomplish demanding objectives, motivate staff and organize resources. Systematic understanding of maintaining coverage for all operational needs.
Overview
5
5
years of professional experience
Work History
Deputy Manager
JSW STEEL DOLVI
Dolvi
2022.04 - Current
- Managing as a Area incharge down coiler and pellet conveyor
- Worked as a shift incharge for 2 years
- Led 20 members team for breakdown maintenance and to ensure longer MTBF and least MTTR
- Performed Daily work management by identifying frequent breakdown and time to rectify
- Worked with RHF walking beam, door and lifting cylinder hydraulic system
- Performed breakdown maintenance in Hydraulic scale breaker, Roughing mill entry and delivery guide
- In Finishing mill Crop shear, reducer and roller replacement
- Has performed Pinch roll changing in Down coiler
- Utilizing predictive maintenance techniques such as vibration analysis, thermography, and oil analysis to identify potential issues before they lead to equipment failure
- Has performed Scheduled Maintenance by Planning and implementing preventive maintenance schedules for critical equipment to minimize downtime
- Coordinating with production teams to schedule maintenance during planned shutdowns or low-demand periods
- Has done Emergency Repairs by Responding promptly to unexpected breakdowns and emergencies, troubleshooting issues, and implementing repairs to minimize production disruptions
- Collaboration with Operations Working closely with production and operations teams to understand the specific requirements and challenges of the hot strip mill
- Providing technical support to operations to optimize equipment performance
- Conducted Root Cause Analysis for equipment failures to identify and address underlying issues, preventing future occurrence
- Continuous Improvement by Identifying opportunities for process improvement and efficiency gains within the maintenance procedures
- Collaborating with other engineering and maintenance teams to implement best practices
- Safety Compliance Ensuring that all maintenance activities comply with safety regulations and guidelines
- Conducting regular safety audits and implementing corrective actions as needed.
Assistant Manager
JSW Steel
2019.01 - 2022.03
- Erection activities done in Down coiler such as Pinch roll proper housing, mandrel, top pinch roll drive, mandrel reducer and pallet conveyor equipment Heavy lifter, light lifter and piping amounting to around 1500 tones
- Commissioning cold and hot trial of Down Coiler and pallet conveyor system including Heavy lifter, light lifter, turn table equipment and hydraulic system
- Reviewed mechanical drawings, specifications, and documents to help automation gaining a comprehensive understanding P&ID of the systems being commissioned
- Coordination and Collaborate with electrical and instrumentation engineers, to ensure seamless integration of mechanical systems with other components
- Site Inspection to verify that mechanical installations are in accordance with design specifications and industry standards
- Perform functional testing of mechanical systems to ensure that each component operates as intended and in coordination with other systems
- Troubleshooting issues or discrepancies discovered during the commissioning process.
GET
JSW Steel
2018.12 - 2019.12
- Understanding plant working culture with respect to various aspects ranging from operations, maintenance, quality and safety aspects
- Getting acclimatized with the factory way of working, preparing myself for the long haul in the industry.
Education
B.tech - Mechanical engineering
Visvesvaraya National Institute Of Technology Nagpur
05.2018
HSC - Computer science
Saraswati Junior College,Arjuni Mor (Maharashtra State Board)
03.2014
SSC - Computer science
Saraswati Vidyalaya ,Arjuni Morgaon (Maharashtra State Board)
05.2012
Skills
- Performance Improvements
- Quick Decision-Making Abilities
- Operations Management
- Project Management
- Risk Assessment
- Root Cause Analysis
- Technical Troubleshooting
- Preventive Maintenance
- Continuous Improvement
Personal information
- Date of Birth: 08/03/96
- Nationality: INDIAN
- Marital Status: UNMARRIED
Languages
- Hindi
- Marathi
- English
Awards
- Best kaizen Award, JSW steel dolvi, Effective locking system for pinch roll in loaded condition 2019,
- Won kabbadi Champions Trophy in inter industry tournaments 2018,
- Won Champions Trophy of kabaddi tournament in Inter NIT, NITK Surathkal 2017,
- Achieved 1st position in Bodybuilding and 2nd position in Powerlifting in Inter NIT sports meet.
- 2012, 1st in SSC board exam from school and 5th in HSC board exam from DISTRICT.
- 2011, Represented District and Taluka for taekwondo martial arts
Extracurricular Activities
- Volunteered in blood donation camp.
- Participated in dancing competitions in college.
- Participated in NATYASHASTRA in Pearl'17 the National Annual Cultural Festival of BITS Pilani Hyderabad Campus
- Playing kabaddi and track events
Projects
arjuniArjuniArjuniTalukakabaddif MAINTENANCE METHODS.
areawise
Disclaimer
I hereby acknowledge that the information furnished above is correct to the best of my knowledge.
Timeline
Deputy Manager
JSW STEEL DOLVI
2022.04 - Current
Assistant Manager
JSW Steel
2019.01 - 2022.03
GET
JSW Steel
2018.12 - 2019.12
B.tech - Mechanical engineering
Visvesvaraya National Institute Of Technology Nagpur
HSC - Computer science
Saraswati Junior College,Arjuni Mor (Maharashtra State Board)
SSC - Computer science
Saraswati Vidyalaya ,Arjuni Morgaon (Maharashtra State Board)
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