Summary
Overview
Work History
Education
Skills
Additional Information
Certification
Timeline
Generic
SANTHOSH KUMAR

SANTHOSH KUMAR

Hosur

Summary

MECHANICAL ENGINEER with 9 years of experience in mechanical design of electrical rotating machines. PROACTIVE MANAGER with demonstrated leadership abilities, strategic planning expertise and problem-solving acumen. Assists senior managers with accomplishing demanding targets by encouraging staff and coordinating resources. Methodical and well-organized to meet operational demands.

Overview

8
8
years of professional experience
1
1
Certification

Work History

Associate Manager

Siemens Gamesa Renewable Energy
05.2022 - Current
  • Working in a team to provide the fast track solutions for the issues related to wind turbines while arising in shop floor.
  • Handling supplier queries related to product engineering.
  • Created end to end monitoring process from NC creation till new product receiving to shop floor.
  • Initiated product standardization related to wind turbines - specially for light weight fabricated components.
  • Provided trainings to fellow team members and other department to adapt SAP.

Assistant Manager - Mechanical Design Section

WEG Industries Pvt Ltd.,
07.2021 - 05.2022
  • Working as Assistant Manager - Mechanical Design Section for team comprising of 20 engineers (4 teams) helping them to execute projects on daily basis.
  • Allotting projects to teams, doing project design review and project management.
  • Evaluate weld documentation, machining documentation and test bed results to ensure compliance with all customer specifications.
  • Carrying out DFMEA and mitigation of risks found during RISK ANALYSIS.
  • Working also as Design representative in WEG plant on behalf of whole Design department and attending various customer meetings and solving issues which arise from production.
  • Solving shop floor issues faced during manufacturing process and acting as help chain for solving critical issues.
  • Handing deviation approval on behalf of design group from various departments like purchase, machine shop, fabrication and also from various suppliers.
  • Have exposure to testing – Mechanical, like vibration test, noise level, and temperature rise.
  • Exposure in solving issues like temperature rise of machine, shaft run out correction etc.,
  • Handling ECM's & non-conformities for design department.
  • Coordinator for quality issues related to design.

Senior Design Engineer

WEG Industries Pvt Ltd
08.2017 - 07.2021
  • Assigned with responsibilities of creating Dimensional Drawings, Main Assembly Drawing, part drawings and complete Bill of Materials for Motors and Generators.
  • Good exposure to GD&T and Possess excellent decision -making and time management skills.
  • Good exposure to 8D and 5W, 1H quality analysis.
  • Handled job of checking and correcting complete Bill of Materials (BOM) of machine before it is released to manufacturing.
  • Involved in training of new Engineers joining Design Department.
  • Worked on Lateral and torsional analysis of Shaft and exposure to Solid Works and Auto CAD in SAP Interface to make Customers Drawings and Manufacturing Drawings.
  • Worked for Motors and Generators of various Frame Size, Power, Voltage, Poles and Frequency as per customer requirement. Worked for various frame sizes from 450 to 1600 (both horizontal and vertical machines).
  • Conducted regular training for team members to gain, update product knowledge.
  • Responsible for complete mechanical design of Motors for Domestic and International Markets.
  • Responsible for design, development, production release of motors and generators for multiple customers. Work with design staff to prepare concepts, layouts and drawings.

Design Engineer

WEG INDUSTRIES PVT LTD
08.2011 - 07.2014
  • With 3 Years of Experience in ‘Product Engineering -Motors Design’.
  • Responsible for complete mechanical design of Motors and Generators for Domestic and International Markets.
  • Assigned to tasks of selection of Bearings, Heat Exchangers, and Shaft design for Motors and Generators.
  • Assigned with responsibilities of creating Dimensional Drawings, Main Assembly Drawing, Part Drawings and complete Bill of Materials for Motors and Generators.
  • Served as key member of Simultaneous Engineering Group along with members of product management, sales, purchasing and manufacturing.
  • Responsible for design, development and production release of motors and generators for multiple customers.
  • Work with design staff to prepare concepts, layouts and drawings.
  • Handled job of complete Bill of Materials (BOM) of machine to release it for manufacturing.
  • Handled job of making 2D & 3D drawings of components of machine and release it for manufacturing.
  • Carrying out structural analysis for frames and other base components.
  • Worked for Motors and Generators of various Frame Size, Power, Voltage, Poles and Frequency as per customer requirement.
  • Worked for various frame sizes from 450 to 1600 (both horizontal and vertical machines).
  • Worked for NEMA and IEC Standard Motor and Secured Knowledge on these Standards.
  • Completed Projects on or before scheduled time with minimal error, maximum quality and have secured knowledge in SAP Transactions, Interface, Manage Data and Work Flow.

Education

Master of Technology - THERMAL POWER ENGINEERING

NATIONAL INSTITUTE oF TECHNOLOGY
Trichy
05.2011

AMIE - MECHANICAL ENGINEERING

THE INSTITUTION oF ENGINEERS
Kolkata
05.2009

12th - Physics, Mathematics and Chemistry

VISWADEEPTHI SCHOOL
Pollachi
05.2004

SSLC - PCM

VISWADEEPTHI SCHOOL
Pollachi
05.2002

Skills

  • Project & team management
  • Design review
  • FMEA for new product development
  • Risk Analysis & Mitigation, RAM
  • Solving critical issues in shop floor
  • Change number (ECM) analysis
  • Team building
  • Preparation of 8D Report
  • AWS standards for welding design
  • Induction motor design
  • Handling engineering change numbers (ECM's), Non-conformities (NC's)

Additional Information

  • Good Knowledge in GD&T
  • Gained knowledge in ISO & AWS standards for welding design and its allied processes.
  • Exposure to manufacturing support along with design.
  • Knowledge in DFMEA and risk mitigation for new development.

Certification

  • Certified as Member Institution of Engineers (MIE), by Institution of Engineers (India).
  • Certified as Chartered Engineer (CE), by IEI.

Timeline

Associate Manager

Siemens Gamesa Renewable Energy
05.2022 - Current

Assistant Manager - Mechanical Design Section

WEG Industries Pvt Ltd.,
07.2021 - 05.2022

Senior Design Engineer

WEG Industries Pvt Ltd
08.2017 - 07.2021

Design Engineer

WEG INDUSTRIES PVT LTD
08.2011 - 07.2014

Master of Technology - THERMAL POWER ENGINEERING

NATIONAL INSTITUTE oF TECHNOLOGY

AMIE - MECHANICAL ENGINEERING

THE INSTITUTION oF ENGINEERS

12th - Physics, Mathematics and Chemistry

VISWADEEPTHI SCHOOL

SSLC - PCM

VISWADEEPTHI SCHOOL

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