Santosh Kumar Singh
Kushinagar
Summary
Senior manufacturing leader with 18+ years of experience in Masterbatch & Polymer Compounding operations, specializing in production, quality, maintenance, and plant management. Proven track record in plant erection & commissioning, process optimization, yield improvement, cost control, and team leadership. Currently heading end-to-end Masterbatch & Compounding plant operations.
Overview
19
19
years of professional experience
Work History
DGM-PCR & Compounding Plant
Pashupati Extrusion Private Limited
Kashipur
07.2025 - Current
- Involve high-level operational management, focusing on production, quality, project execution, and team leadership. The role is crucial for ensuring efficient, safe, and cost-effective manufacturing operations.
- Overall Plant Operations: Oversee the daily operations of the compounding plant, including production, maintenance, quality assurance, logistics, and administration.
- Production Planning and Control (PPC): Plan and organize production schedules, ensure timely output.
- Quality Assurance and Control: Determine and enforce quality control standards, ensure products meet customer requirements and industry regulations (e.g., NABL,BIS,ISO, REACH, RoHS, FDA), and handle quality-related documentation.
- Process Optimization and Cost Reduction
- Technical Troubleshooting: Provide hands-on technical support and troubleshoot formulation or equipment issues, such as problems with extruders, kneaders, and associated utilities.
- New Product Development & Projects: Lead the development and scaling up of new products, select raw materials, validate suppliers, and manage the installation and stabilization of new machinery or production lines.
- Manpower Management: Supervise, motivate, train, and manage a team of workers.
- A Pashupati Group Company
AGM – Masterbatch Plant
JPFL Films Pvt. Ltd.
Nashik
03.2025 - 07.2025
- Overall responsibility for production, quality, and maintenance of PP & PET base Masterbatch & Compounding plant.
- Drive daily operations ensuring output, quality, safety, and cost targets.
- Monitor KPIs related to productivity, yield, downtime, and utilities.
- BC Jindal Group
Plant Manager
Shree Ram Polymers
Kashipur
05.2015 - 03.2025
- Headed complete factory operations including Production, Quality, Maintenance, Utilities, and Manpower.
- Delivered consistent results on production volume, quality, yield, and wastage control.
- Developed SOPs, maintenance systems, and operational policies.
- Led recruitment, training, and performance management of plant personnel.
- Ensured compliance with safety, hygiene, and statutory requirements.
- A Pashupati Group
Dy. Manager – Production (Masterbatch Division)
Alok Industries Ltd.
Silvassa
02.2012 - 04.2015
- Key role in PET & PBT Masterbatch project for PSF, POY, DTY applications.
- Led erection, commissioning, trials, and stabilization of plant machinery.
- Hands-on experience with SAP PP module and production systems.
- Trained and managed production supervisors and operators.
- Now Reliance Industries Ltd.
Assistant Manager – Production
Kandui Industries Pvt. Ltd.
Daman
08.2009 - 01.2012
- Contributed to Black Masterbatch plant commissioning and stabilization.
- Managed production planning, manpower allocation, and efficiency reporting.
- Coordinated with QC for product conformity and ISO compliance.
- ISO 9001:2008
Production Supervisor / Shift In-Charge
Plastichemix Industries
Vadodara
01.2007 - 07.2009
- Supervised production of color, filler, and additive masterbatches.
- Ensured process discipline, safety, and quality compliance.
- Now Avient Corporation
Education
PG Diploma - Plastics Processing & Testing (PGD-PPT)
CIPET
ChennaiB.Sc. - Chemistry
D.D.U. Gorakhpur University
Skills
- Complete Plant Operations
- Manufacturing Excellence
- Masterbatch
- Compounding
- Production Planning
- Yield Reduction
- Wastage Reduction
- Quality Systems
- ISO Compliance
- Process Control
- Preventive Maintenance
- Breakdown Maintenance
- Erection
- Commissioning
- Capacity Expansion
- SAP PP
- Team Leadership
- Training
- Safety Culture
Disclaimer
I hereby declare that the above information is true and correct to the best of my knowledge.
Personal Information
- Title: DGM – Masterbatch & Compounding Plant | PCR Plant Operations & Manufacturing Leadership
- Date of Birth: 06/21/83
- Nationality: Indian
- Marital Status: Married
Languages
- English
- Bhojpuri
- Gujarati
- Hindi
- English
- Bhojpuri
- Gujarati
Languages
English
Beginner
A1
Timeline
DGM-PCR & Compounding Plant
Pashupati Extrusion Private Limited
07.2025 - Current
AGM – Masterbatch Plant
JPFL Films Pvt. Ltd.
03.2025 - 07.2025
Plant Manager
Shree Ram Polymers
05.2015 - 03.2025
Dy. Manager – Production (Masterbatch Division)
Alok Industries Ltd.
02.2012 - 04.2015
Assistant Manager – Production
Kandui Industries Pvt. Ltd.
08.2009 - 01.2012
Production Supervisor / Shift In-Charge
Plastichemix Industries
01.2007 - 07.2009
PG Diploma - Plastics Processing & Testing (PGD-PPT)
CIPET
B.Sc. - Chemistry
D.D.U. Gorakhpur University