Summary
Overview
Work History
Education
Skills
Languages
Projects
Disclaimer
Personal Information
Certification
Timeline
Generic

Shivaprasad G. Nayak

Bangalore

Summary

To seek a challenging position in reputed organization that utilizes skills & abilities in Production Engineering and NPD
A dynamic qualified professional with over 16 years of rich experience in, New product development, Configuration Management, supplier sourcing, Industrial engineering, Customer handling, Project management, Qualification Audit, Quality Assurance, Process Enhancements and Man Management..

Encouraging manager and analytical problem-solver with talents for team building, leading and motivating, as well as excellent customer relations aptitude and relationship-building skills. Proficient in using independent decision-making skills and sound judgment to positively impact company success. Dedicated to applying training, monitoring and morale-building abilities to enhance employee engagement and boost performance.

Overview

21
21
years of professional experience
1
1
Certification

Work History

Manager

Dynamatic Technologies Ltd
01.2019 - Current
  • Working as a APQP leader for Airbus GmbH Program
  • Working as an audit focal for all qualification activity
  • Working as a customer point of contact for all technical activity
  • Handle the special & non special process qualification activity for Airbus GmbH,A220,Dassault program.( Heat treatment, NDT, CP, Machining, Sheetmetal & Assembly)
  • Worked for Airbus Tooling concept approval process
  • Projects worked on BEL, HAL, Turbotech , Boeing,Airbus & Bell 407
  • Worked for SAP S/4 HANNA Implementation activity for Material Master, Bill of Material (BOM) Routing, Production Versions, ECM/CR MPS (Master Process sheet), AOS(Assembly Operation Sketch) PBS (Product Breakdown Structure)
  • Configuration Management-BOM,CR,PCR,ECN,FAI, Delta FAI
  • Assembly Graphics/Assembly Operation Sheet
  • Work instruction for new Process
  • Welder qualification process and Documentations, WPS,PQR as per AWS D17.1

Asst. Manager

Aisin Automotive Karnataka Pvt Ltd
12.2015 - 08.2018
  • Experience in process design for new project and building SPM, new press, dies for new model right from RFQ to SOP stage, Tack time, cycle time study, line balancing, line improvement, kaizen implementation, and lean manufacturing concept
  • Analyses the production Processes for Possibilities of reduction of cycle time & other process improvement for enhanced productivity
  • Prepare/Review of operating standards for all technical aspects pertaining of machines, tools/equipment’s condition s like process drawing, Process flow, Process Specification, PFMEA
  • Line Layout planning & development
  • Preparations of Machine, Jigs & Fixture specification for new machines & identifying the potential vendors, conduct technical & commercial evaluation & Finalization
  • Coordinate with machine Makers or Vendors for new/Modification of machine to ensure uninterrupted production
  • Experience in Supplier component review & feasibility study, Supplier evaluation, Supplier PPAP, Quality inputs, Supplier end new Production Line Process, Quality check & Approval, Risk assessment study(PFMEA)

Sr. Engineer

Shoma Enterprises Bangalore
01.2011 - 12.2015
  • Engineering design & drafting of jigs & fixtures, Material handling equipment’s
  • Development of new product as per customer requirement
  • Preparing detailed Manufacturing Documents consisting of engineering drawing, Bill of material
  • Estimating & costing for new enquires
  • Design review & modification based on customer comments
  • Value engineering & design improvement for cost reduction activity
  • Technical feasibility review of all RFQ’s with the concerned department
  • Experience in Different types Production process & Also familiar with both conventional & CNC machines

Jr. Engineer

Gammon India Ltd
04.2006 - 09.2007
  • Company Overview: Fabrication & erection work
  • Experience with Fabrication works
  • Nuclear power plant

Production Engineer

Divgi - Warner Limited
05.2004 - 02.2006
  • Production Engineer -CNC & Convention machine work

Education

BE - Mechanical Engineer

VDRIT
Haliyal
01.2010

DME - Mechanical Engineer

SVP
Kumata
01.2003

SSLC -

Hindu High School
Karwar
01.2000

Skills

  • Process Engineering
  • Planning Build sequence
  • Work Instruction creation
  • Change Board & MRB
  • Process improvements
  • Cost saving
  • QMS standards
  • FAI documentation
  • Configuration management
  • Leadership
  • Problem-solving
  • Lean Manufacturing
  • CatiaV5
  • AutoCAD
  • SAP S/4 HANA
  • Microsoft Excel
  • Microsoft Word
  • Microsoft Project

Languages

English
Kannada
Hindi
Konkani

Projects

  • F6x detail Parts industrialization.
  • Airbus GmbH Profiles.
  • A220 Doors A220 EHD industrialization.
  • BEL Radar Beam industrialization.
  • Seat back Lock New Assembly Line developed from RFQ to SOP stage.
  • Lwr Rail Sub Assy In-house assembly line prepared.
  • Cost reduction by localization of Machines, Jigs & Fixture for NPD.
  • Cost Reduction by localization of electrodes & consumables
  • Existing Seat Track line Cycle time reduction & Line balancing to increase the line capacity for New product.
  • Existing Line Rejection & rework Ratio reduced by improve the process & also adding the poka yoke

Disclaimer

I hereby declare that the information given herein is true and correct to the best of my knowledge.

Personal Information

  • Date of Birth: 07/27/84
  • Gender: Male
  • Marital Status: Married

Certification

APQP & PPAP -Zero Defect Consultants

MSA -Zero Defect Consultants

GD&T - CMTI

Lean Management - Simplilear

Timeline

Manager

Dynamatic Technologies Ltd
01.2019 - Current

Asst. Manager

Aisin Automotive Karnataka Pvt Ltd
12.2015 - 08.2018

Sr. Engineer

Shoma Enterprises Bangalore
01.2011 - 12.2015

Jr. Engineer

Gammon India Ltd
04.2006 - 09.2007

Production Engineer

Divgi - Warner Limited
05.2004 - 02.2006

APQP & PPAP -Zero Defect Consultants

MSA -Zero Defect Consultants

GD&T - CMTI

Lean Management - Simplilear

BE - Mechanical Engineer

VDRIT

DME - Mechanical Engineer

SVP

SSLC -

Hindu High School
Shivaprasad G. Nayak