Dynamic professional with extensive experience in API process development. Proven track record in successfully scaling up complex syntheses and ensuring regulatory compliance. Skilled laboratory and pilot plant management and chemical handling, with a strong focus on enhancing laboratory efficiency and team performance.
Overview
29
29
years of professional experience
Work History
Manager-SDL
Lysca Pharmaceuticals Pvt. Ltd
Rabale
04.2019 - 10.2023
Development of APIs for the US market
Total products developed are 5 APIs on lab scale, of which one is successfully synthesized up to 10 Kg level (8-step synthesis) and another one to 40 Kg scale (4-step synthesis)
Responsible for the overall functioning of the laboratory and pilot plant (comprising two 200 L vessels and one 100 L vessel)
Looking after all the related functions like sourcing, communication with external analytical support, manpower handling, resource management, etc
Documentation for regulatory compliance
Vendor development
Defining KRAs for team members and evaluating performance through periodic reviews.
Conduct regular project status reviews with senior management.
Reviewing experimental data and observations, suggesting changes to improve efficiency and safety.
Identifying the need for backward integration to improve commercial viability and reduce supply dependency.
Conducting validation batches to generate PDR (Process Development Reports) and Tech-Transfer Reports.
Generation of in-process, intermediate, and finished product specifications based on experimental data.
Documentation for compliance with statutory requirements
Asst. Manager-API R&D
Ajanta Pharma Ltd.
Kandivali
12.2015 - 11.2018
Development of a process for APIs which were successfully scaled up at plant scale; Dabigatran Etexilate Mesylate, Apremilast, Efonidipine Hydrochloride Ethanolate, Teneligliptin hydrobromide hydrate are few to name
Conduct literature surveys for new projects.
Identify the best RoS (Route of Synthesis) for APIs and KSMs.
Distribute and allot work among SDL group members.
Review experimental data and observations
Process validation
Cleaning validation
Generation of specifications
Vendor qualification
PDR (Process Development Report and TTD (Tech Transfer Document)
Carrying out scale-up batches at the plant
Troubleshooting at the plant
Inter-departmental communication
Preparation of SOPs
Asst. Manager- (R & D)
Calyx Chemicals & Pharmaceuticals Pvt. Ltd.
Dombivli
03.2004 - 02.2014
API development of a process for APIs that were successfully scaled up at plant scale; Flucytosine, Telmisartan, Losartan, and Isoniazid are a few to name.
Project developed at lab scale: Venlafaxine, Artemether, Artether, Artesunate Lumefantrine, Lisinopril etc
Worked on Grignard’s reaction, hydrogenation using Raney Ni, Pd/C Azidation etc
Custom synthesis Worked on a 6 custom synthesis involving Azidation, Bromination, Hydrogenation, Thionyl Chloride reactions etc
Process development
Managing a team of 5-6 scientists
Report preparation
Documentation for ISO systems
Internal audits
Generation of specifications
Plant scale-up to 500 kg batch size
Handling of specialty reactants like POCl3, Thionyl chloride, sodium azide,, hydrazine hydrate etc at plant level
Scale up and technology transfer to plants.
Vendor qualification
Inter-departmental communication
Self Employed (Coaching Classes)
06.2000 - 02.2004
Coaching for XI and XII science students
Asst. Quality Control Officer
Gharda chemicals Ltd.
Chiplun
03.1999 - 05.2000
Routine chemical analysis for finished products and raw materials as per IS.ASTM standards
Jr. Executive – R & D
Kores (I) Ltd.
Thane
04.1996 - 02.1999
Worked on total synthesis of Theobromine
Done scale up reactions for Theobromine
Taken plant batches for the same
The synthesis involves cyanation, reduction, cyclisation, selective methylation
Worked on synthesis of ADBA, an intermediate for Ambroxol, involving bromination, oxidation etc
Analytical Chemist
Savita Chemicals Ltd.
Turbhe
10.1994 - 04.1996
Routine chemical analysis for finished products and raw materials as per IS And ASTM standards
Education
M.Sc. - Organic Chemistry
University of Mumbai
Ratnagiri, Maharashtra
05.1994
Skills
API process development
Custom Synthesis
Process validation
Regulatory compliance
Process scale-up
Vendor management
Data analysis
Laboratory and pilot plant management
Statutory compliance for chemical laboratory
ISO documentation
Internal Audits
QA documentation
Hazardous chemical handling
Technology transfer
References
Dr. C. P. Bapat, Ex. Vice President, R&D, 923199228
Dr. Kishor Kadam, Manager, API R&D, Ajanta Pharma Ltd., 9920208197
Sales Force Excellence - Manager at MSD Pharmaceuticals Pvt Ltd. (Payroll of Manpowergroup services India Pvt Ltd)Sales Force Excellence - Manager at MSD Pharmaceuticals Pvt Ltd. (Payroll of Manpowergroup services India Pvt Ltd)