Sivakumar Kodati
Vapi,Gujrat
Summary
Adaptable Manager offers many years of experience coordinating operations to achieve organizational goals. Communicative team leader with expertise in strategic planning and inventory management. Committed to driving improvements through innovation and leadership.
Overview
22
22
years of professional experience
Work History
Manager
Cello Industries Private Limited
Daman
12.2024 - Current
- Responsible for 55 & 32 tpd electric furnaces operations and energy management.
- Planned and delivered training sessions to improve employee effectiveness and address areas of weakness.
- Created monthly reports for senior management summarizing operational performance metrics.
- Enhanced team morale and retention through recognition programs and career development opportunities.
- Managed inventory levels to meet demand without overstocking, reducing waste.
- Conducting Continuous improvement audits for smooth operations and safe work-environment.
Shift Leader
ARC Middle East LLC
Ras Al-Khaimah
05.2008 - 11.2024
- Handling of mechanical and pneumatic raw material feeding systems
- Handling of Opal Batch system
- Effectively can face breakdown, if raw material feeding mechanism
- Follow up if inward raw materials chemical analysis
- Applying FIFO (first in first out) for raw material usage
- Estimation of material consumption based on production orders
- Optimization of raw materials, consumables inventories
- Planning and follow up of preventive maintenance of batch plant equipment’s with concern team
- Venders’ management
- Maintaining dust free batch plant
- Planning of raw material diversification to reduce batch cost
- Cross verification of batch weighing system with calibrated weights
- Planning to utilize man hours effectively
- Providing internal training to enhance team skills
- ISO documentation
- Conducting internal monthly 5s audit to improve good environment
- Energy management
- Conducting frequent GEMBA walk
- Ability to prioritize tasks, meet dead line and use resources effectively
- Implementation of Iron reduction from batch
- Optimization of RM handling losses
- Conducting safety tool box talk with team
- Preparation of SOPs for process control
- Preparation of monthly reports
- Visiting of supplier entities to evaluate quality consistency
- Controlling of 200tons capacity of End port regenerative furnace & 36tons capacity of Opal electrical furnace
- Handled successfully electric furnaces dismantling and commissioned
- Handled Moly cooled electrode holders commissioning and electrode glass sealing
- Hands on experience of troubleshooting of moly electrode holders
- Controlling furnace pressure, temperatures, boosting system and avoiding emergencies for saving furnace life
- Effectively can face emergency problems like power block out, cooling water failure and breakdown of important equipment in batch preparation and furnace plant
- Monitoring furnace temperatures, parameters and adhering to best handling daily
- Checking melting conditions and booster electrode conditions and Batch charger conditions
- Checking overall furnace operation, and refractory conditions and take required action if there is any abnormality
- Able to handle all type Oil and Gases burners smoothly
- Able to handle LPG vaporizers smoothly
- Experience on glass color conversions (Flint-Smoky-Blue)
- Handling Hot repairs and Furnace rebuilt
- Preparation of grant chat for furnace hot repairs
- Trained new employees and delegated daily tasks and responsibilities
- Maintained clean and safe work environment while ensuring all employees adhered to safety guidelines and protocols
- Successfully maintained ZERO tonnage during pandemic by in house modification of burners
Sr. Engineer
AGI glaspac
Hyderabad
02.2004 - 04.2008
- Responsible for Furnace and Batch house, Operation and maintenance
- Handled trouble shooting of batch system and SOP
- Monitored Cullet processing plant
- Performed preventative maintenance to keep tools and equipment functional
Shift Glass Technologist
Mahalakshmi Glass Works Ltd.
Mumbai
12.2002 - 01.2004
- Handled Regenerative End port furnace
- Handled Batch Plant
Education
Graduation - Glass
Indian Institute of Ceramics
Kolkata01.2007
Diploma - Ceramic Technology
G.I.C.T College
Andhra Pradesh11.2002
Skills
- Process management
- Problem-Solving
- Lean Management
- Kaizen
- Continuous Improvement
- Failure Mode Effective Analysis (FMEA)
- Risk Assessment
- Operation Excellence
- Overall Equipment Effectiveness(OEE)
- Run review
- Value Stream Mapping (VSM)
- ISO Internal Auditor
- HACCP Committee member
- Safety Auditor cum Ambassador from melting dept
- ERT
- First Aider
Accomplishments
- Best employee award for 2023
- Best Award for safety star of the month consecutively
- Best in BEAM audit
- Appreciation for ZERO tonnage
- Award for RAK 2 furnace rebuilt within deadline (21 days glass to glass)
Personal Information
- Date of Birth: 06/07/84
- Nationality: Indian
Languages
- Telugu
- Hindi
- English
Disclaimer
I Sivakumar Kodati, do hereby confirm that the information given above is true to the best of my knowledge.
Passportdetails
S0596224
Practicaltraining
- M/s.Neycer INDIA Ltd, Puducherry, 6 months, Manufacturing of Glazed Tiles
- AGI glaspac INDIA Ltd, HYDERABAD, 6 months, Manufacturing of Container glass
Timeline
Manager
Cello Industries Private Limited
12.2024 - Current
Shift Leader
ARC Middle East LLC
05.2008 - 11.2024
Sr. Engineer
AGI glaspac
02.2004 - 04.2008
Shift Glass Technologist
Mahalakshmi Glass Works Ltd.
12.2002 - 01.2004
Graduation - Glass
Indian Institute of Ceramics
Diploma - Ceramic Technology
G.I.C.T College