Sunil Chhabria

Reliability Maintenance

• Lead Engineering Capability building Project across all sites to uplift skills of Engineering team.
• Review RCA and MTBF/MTTR of all sites.
• Developed centralized Why-Why Analysis dashboard and its integration with SAP and visualize data on Tableau.
• Developed MTBF/MTTR dashboard and its integration with SAP and visualize data on Tableau.
• Carryout machine tear down activity with OEM, User and Engineering.
• Critical equipment identification based on ranking criteria.
• Efficiency improvement project in Utilities using DMAIC.

Engineering Compliance Audit

• Conduct Engineering Compliance audit across all sites for HVAC, Water system and Process equipment and facility.
• Tracking of all observation till closure.

Energy Conservation and Improvement Initiatives

• Identify opportunity for energy conservation by implementation of new technology.

Analysis and rectifications of breakdowns related to process equipment and machines.

Execution of excellence project in Packing by implementation of Auto inspection instead of Manual reducing lead time and manpower required for same.

Identification of Model Machine for Strategic TPM Implementation.

Close monitoring breakdowns and perform RCA.

Generation of Kaizen reducing cleaning time, minor stoppage and repetitive failures.

Develop Autonomous maintenance & CLIT framework for abnormality identification and addressing.

Formation of PM Team for effective Preventive maintenance and critical spares identification.