Sushil Dange
Senior Mechanical Design Engineer
Mysore
Summary
A Complete Mechanical Design Engineer with overall 5 years of experience, in that 2.8 years as Design Engineer & New Product Development in R&D. Extensive knowledge in designing the parts from concept to production, applying the experience in designing sheet metal component. Knowledge in manufacturing processes related to precision machining, injection molding, sheet metal and casting. Good experience in Electromechanical product design
Overview
7
7
years of professional experience
4
4
Languages
Work History
Sr Mechanical Design Engineer
L&T Technology Services
03.2023 - Current
- Project: DC-DC converter and Battery Charger
- Developed 2.8KW DC-DC Converter and 250W Battery Charger for one of the major global Power electronics product OEM.
- Understanding the product standards and created Mechanical system requirement documents as per IEC-62368
- Created multiple concept design Proposals using Solidworks 2019 and Creo 9.0 software
- Concept design evaluation by Pugh matrix approach
- Selection and Finalizing the material as per product requirement
- Detail design by considering the manufacturing processes, Functionality, Budget and Ergonomic/DFA requirements.
- Analyzing the problems using route cause Analysis tool.
- Developed the sheet metal enclosure for DC-DC Converter and Battery Charger
- Creation of bill of material
- Designed the Heat Sink to dissipate the heat from lossy components like Mosfets and Diodes
- Selected the TIM(Thermal Interface Material) by considering thermal resistance and Insulation level.
- Interaction with CFD team for analysis of a raise in the temperature within enclosure.
- Interaction with vendors and suppliers for prototyping, manufacturing and testing
- Writing the Test Procedure to verify the Design against product requirements.
- Involved in IEC testing i.e Vibration (IEC 60068-2-64) impact & steady force (IEC 62368) and IP rating (IEC 60529)
- Cost analysis and maintained the global cost material and supplier database
- Extensive knowledge of manufacturing processes such as leaser cutting, Wire cutting, drilling, CNC , machining CG and surface grinding.
- Preparing and presenting weekly project status report
- Power electronic, electrical packaging design, thermal management and electromechanical product design
Design Engineer
Tata Consultancy Service
11.2022 - 03.2023
Responsible for developing concept creation for deflagration panel for BESS enclosure
- Responsible for creation of manufacturing drawing for enclosure by using ASME Y 14.5
- Handing large assembly of enclosure
- Interacting with FEA and CFD team on structural modification and creating new proposal
- Generating of part numbers in windchill and checking-in into windchill
- Design and development of BESS enclosure
- Weight calculation for enclosure
- Design and development of battery rack and its mounting
- Responsible for selection of gasket & door hinge for enclosure and concept development of its mounting
- CAD BoM extraction from PLM
- Preparing self QC for designed parts
- Responsible for joint construction, manufacturing capabilities and assembly sequence
- Timely updating project worksheet and maintaining data
- Project: BESS Enclosure Design.
Design Engineer
Brain Capitol Technologies
05.2022 - 10.2022
- Responsible for concept generation by morphological chart for enclosure
- Electrical component packaging
- CAD BoM extraction
- Responsible for design consideration of IP rating for the enclosure
- Responsible for chiller mounting concepts, cooling fan consideration and its mounting
- Manufacturing drawing creation using ASME 14.5 and applying GD&T
- Closely working with FAE, electrical and control team with respect to enclosure design
- Responsible for concept creation for base weldment housing for the enclosure
- Project: BESS Enclosure.
Design Engineer
Autoone Engineering services Pvt Ltd
10.2021 - 03.2022
- Detailed analysis of inputs from customer to design & assemble various sheet metal parts according to requirement of project (BOBCAT)
- Design, development and detailing of sheet metal parts of Compact Track Loaders as per BOBCAT Company standards
- Modification of parts and its drawing
- Reverse engineering of parts which are used in compact track loaders
- 3D and 2D validation, superimposing of parts & updating as per BOBCAT Company requirement
- Uploading the parts and drawing on PTC Windchill
- Preparing self QC for designed Parts and follow-ups for correction if any
- Created BOM for the designed components
- Timely updating the project worksheet and maintaining the data
- Project: BOBCAT Compact Track Loaders.
Assistant Professor
Brilliant Grammar School Education Society's Group of Institutions
01.2017 - 10.2020
- Teaching undergraduates course in technology and engineering education
- Providing service and leadership to the program area, department, college and university
- Taught Engineering Drawing, Fluid mechanics, Strength of material, Dynamics of machinery, Auto CAD, CREO & SOLID WORKS.
Education
M.Tech in Product Design & Manufacturing -
National Institute of Engineering Mysore
B.E in Mechanical Engineering - undefined
Guru Nanak Dev Engineering Collage
Diploma in Tool & Die Making - undefined
Govt .Tool Room and Training Centre
Skills
Electromechanical Product Design
undefinedCurrent Role
Sr Mechanical Design Engineer, L&T Technology Services, Mysore, 03/2023, Present
Previous Roles
- Design Engineer, Tata Consultancy Service, Bangalore, 11/2022, 03/2023
- Design Engineer, Brain Capitol Technologies, Bangalore, 05/2022, 10/2022
- Design Engineer, Autoone Engineering services Pvt Ltd, Pune, Maharashtra, 10/2021, 03/2022
- Assistant Professor, Brilliant Grammar School Education Society's Group of Institutions (Faculty of Engineering), Hyderabad, 01/2017, 10/2020
Skill Sets
- Proficient in CAD software's like CREO and Solid works.
- Hands on experience in designing of electromechanical product.
- Design and development of sheet metal components
- Experienced in products from concept to production ensuring the functionality and manufacturing
- Hands-on experience in new product design.
- Supplier interaction including designing and obtaining quotes.
- Good knowledge of concept design, development and selection
- Good hands-on experience in PTC Windchill.
- Sheet metal manufacturing processes & design consideration.
- Good hands-on experience in design and drafting.
- Experienced in modeling and detailing for Sheet metal design.
- Knowledge of FEA and CFD to applying boundary condition.
- Capability to handle model conversion from supplier drawings.
- Good on engineering drawing reading.
- Geometric Dimensioning & Tolerancing (GD&T).
- Good knowledge on injection molding and press tool.
- Preparing self QC check list for designed components.
- Good knowledge of DFMEA and DFM& DFA.
- Microsoft Office (Word, Excel, PowerPoint).
Current Employment Summary
L&T Technology Services Mysore, Sr Mechanical Design Engineer, ABB, CREO Parametric & Solid Works, Power electronic, electrical packaging design, thermal management and electromechanical product design., Development of testing proof-of-concepts for battery charger and DC-DC converter., Analysis of route cause to identify the failure modes., Concept proposal, analysis reports, review feedback and product requirement data maintained., Working with cross functional teams-electronic hardware, firmware, manufacturing and sourcing, Understanding product requirement, Concept Proposal for DC-DC converter and battery charger, Concept design evaluation by Pugh matrix approach., Design and development of sheet metal enclosure and manufacturing drawing creation, Creation of bill of material., Interaction with CFD team for analysis of a raise in the temperature within enclosure., Good knowledge on IEC standard 62368., Interaction with vendors and suppliers for prototyping, manufacturing and testing., Writing the testing procedure to verify the product requirements., Involved in IEC testing i.e. vibration (IEC 60068-2-64) impact & steady force (IEC 62368) and IP rating (IEC 60529)., Involved in selection of heat sink and TIM., Cost analysis and maintained the global cost material and supplier database relevant for DC-DC converter and battery charger., Extensive knowledge of manufacturing processes such as leaser cutting. Wire cutting, drilling. CNC machining, CG and surface grinding., Preparing and presenting weekly project status report., Projects: DC-DC converter, Battery Charger.
Previous Employment Summary
- Tata Consultancy Service, Design Engineer, Fluence Energy, CREO Parametric & Solid Works, Responsible for developing concept creation for deflagration panel for the enclosure., Responsible for creation of manufacturing drawing for the enclosure by using ASME Y 14.5, Handing large assembly of enclosure., Interacting with FEA and CFD team on structural modification and creating new proposal, Generating of part numbers in windchill and checking-in into windchill., Design and development of BESS enclosure, Weight calculation for enclosure., Design and development of battery rack and its mounting., Responsible for selection of gasket & door hinge for enclosure and concept development of its mounting., CAD BoM extraction from PLM., Preparing self QC for designed parts., Responsible for joint construction, manufacturing capabilities and assembly sequence, Timely updating the project worksheet and maintaining the data., Project: BESS Enclosure Design.
- Brain Capitol Technologies, Design Engineer, Tata Consultancy Service/ Fluence Energy, CREO Parametric & Solid Works, Responsible for concept generation by morphological chart for enclosure., Electrical component packaging., CAD BoM extraction., Responsible for design consideration of IP rating for the enclosure., Responsible for chiller mounting concepts, cooling fan consideration and its mounting., Manufacturing drawing creation using ASME 14.5 and applying GD&T, Closely working with FAE, electrical and control team with respect to enclosure design., Responsible for concept creation for base weldment housing for the enclosure., Project: BESS Enclosure.
- Autoone Engineering services Pvt Ltd, Design Engineer, Tata Technologies Ltd Pune, CREO Parametric, Detailed analysis of inputs from customer to design & assemble various sheet metal parts according to requirement of project (BOBCAT)., Design, development and detailing of sheet metal parts of Compact Track Loaders as per BOBCAT Company standards., Modification of parts and its drawing., Reverse engineering of parts which are used in compact track loaders., 3D and 2D validation, superimposing of parts & updating as per BOBCAT Company requirement., Uploading the parts and drawing on PTC Windchill., Preparing self QC for designed Parts and follow-ups for correction if any., Created BOM for the designed components., Timely updating the project worksheet and maintaining the data., Project: BOBCAT Compact Track Loaders.
Personal Information
- Total Experience: 5+ Years (2.8 as Design Engineer)
- Father's Name: Chandrshekhar
- Date of Birth: 02/01/1990
- Gender: Male
Disclaimer
I hereby declare that the information furnished above is true to the best of my knowledge.
Timeline
Sr Mechanical Design Engineer
L&T Technology Services
03.2023 - Current
Design Engineer
Tata Consultancy Service
11.2022 - 03.2023
Design Engineer
Brain Capitol Technologies
05.2022 - 10.2022
Design Engineer
Autoone Engineering services Pvt Ltd
10.2021 - 03.2022
Assistant Professor
Brilliant Grammar School Education Society's Group of Institutions
01.2017 - 10.2020
M.Tech in Product Design & Manufacturing -
National Institute of Engineering Mysore
B.E in Mechanical Engineering - undefined
Guru Nanak Dev Engineering Collage
Diploma in Tool & Die Making - undefined
Govt .Tool Room and Training Centre
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