Swaroop Dash
Rourkela
Summary
Determined leader eager to leverage knowledge with 7.5 year of experience in manufacturing engineering on Aerospace industries, specializing in skilled in implementing manufacturing process, developing production system and analyzing product designs. Smart and dedicated to cost-saving initiative and process improvements.
Demonstrated expertise in machining a diverse range of aerospace materials, including Steel (P20/C45/D2), Aluminium, Sika, Titanium TI-6AL4V, Advanced composites (CFRP). Skilled in sub-assembly and assembly processes.
Currently contributing to advanced manufacturing initiatives at TATA Advanced System Ltd..
Overview
8
8
years of professional experience
1
1
Certification
Work History
Manufacturing Engineer
TATA Advanced System Limited
2017.02 - Current
- Led manufacturing processes, including machining operations, cycle time estimation, and development of process maps, ensuring efficient production line setup and execution
- Directed tooling and fixture requirements, driving process improvements and production efficiency
- Provided technical support for quality control, ensuring adherence to industry standards and customer requirements
- Spearheaded data analysis initiatives to support process design, reengineering, and optimization of key manufacturing processes
- Oversaw CAM programming on CATIA V5, Powermill for 3-axis, 4-axis, and 5-axis machines, and AlphaCAM for aluminum sheet metal, focusing on titanium, CFRP carbon components, and aluminum
- Selected and validated cutting tools, ensuring optimal machining performance and precision
- Maintained comprehensive documentation of manufacturing and assembly processes, incorporating safety and quality aspects
- Validated NC programs using Vericut 9.2.2, Vericut 9.3, Vericut 9.4.2, and NCsimul, ensuring accurate and efficient machining operations
- Led root cause analysis and implemented corrective actions for non-conforming parts, significantly reducing rejection rates
- Managed post-processor upgrades (IMS, Cenit, ICAM) to minimize air time and standardize work processes, enhancing overall operational efficiency
- Hands-on experience with Siemens and Fanuc machine controllers, ensuring seamless integration and operation.
Education
B.tech in Engineering technology -
BITS PILANI
Hyderabad05.2021
Diploma in Mechanical engineering -
SCTE&VT, Odisha
Sambalpur07.2016
SSC -
Odisha State Board
Rourkela06.2011
Skills
- Manufacturing Processes
- Process Development & Improvement
- 5S methodology
- Leadership
- Customer centric
- Team building
- Problem solving
- Ownership and self-driven
- Failure Modes and Effects Analysis
- Geometric dimensioning and tolerancing
- CNC Programming
- Root Cause Analysis
- Lean Manufacturing
- Cost Reduction
Accomplishments
- 2022-2024: FAI clearance of casting parts of C295 Cargo components.
- 2021-2022: Prove out and FAI the completion of Boeing 737 Fan Cowl components before the timeline.
- 2020-2021: Prove out and FAI the completion of Boeing 737 vertical fin rib type components before.
- 2019: Successful implementation of the TATA production system, i.e., Saksham
- 2019-2020: Successful completion of FCP and ESW tool manufacturing for hydroforming m/c and extrusion stretch wrap (ESW) m/c, respectively, and the prove-out of its
Languages
English
Hindi
Odiya
Hobbies and Interests
- Playing Badminton
- Watching Anime
- Photography
Projects
COMMERCIAL
Airbus 320 & 220 : Worked on smallbed Al & Steel alloy parts (Upto500mm in length)
Boeing 787,737 : Work on long bed for composite machining (Upto 6500mm in length)
DEFENCE
Boeing 737: Hardensteel like D2, EN24, P20 material
Lockheed Martin C-130J : Structural Extrusion Part machining.
C295 Cargo : Casting part of aluminium alloy AL6061, AL6061T6-51
Certification
- 2022-2024
FAI clearance of casting parts of C295 cargo components.
- 2021-2022
Proveout and FAI completion of boeing 737 fancowl components before the timeline
- 2020-2021
Successful implementation of TATA production system, i.e., Saksham.
- 2019-2020
Proveout and FAI completion of boeing 737 vertical fin rib type components before timeline.
SOFTWARE SKILLS
- CATIA V5 : CAM-NC Programming | CAD | Part Design | Drafting |Training at TOOLROOM Bhubaneswar.
- Powermill : CAM-NC Programming | CAD | Surface developing
- AlphaCAM : CAM-NC Programming
- Vericut : Code Verification | Vericut Force analysis | Machine Configuration edit
- CutPro : Tap Testing | Natural frequency of cutting tool | Surface Finish improvement
- ERP-SA : TapTesting | Natural frequency of cutting tool | Surface Finish improvement
- Auto CAD : Basics CAD-3D Model | Basics of CAM
- Other soft skills : Good Knowledge on MS EXCEL | Power point | MS word | Google sheets : Basic knowledge on Autodesk Fusion 360 | Power BI
Timeline
Manufacturing Engineer
TATA Advanced System Limited
2017.02 - Current
B.tech in Engineering technology -
BITS PILANI
Diploma in Mechanical engineering -
SCTE&VT, Odisha
SSC -
Odisha State Board
- 2022-2024
FAI clearance of casting parts of C295 cargo components.
- 2021-2022
Proveout and FAI completion of boeing 737 fancowl components before the timeline
- 2020-2021
Successful implementation of TATA production system, i.e., Saksham.
- 2019-2020
Proveout and FAI completion of boeing 737 vertical fin rib type components before timeline.
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