Ujala Saxena
Engineering & Development Professional
Summary
Dedicated Development professional with more than 11 years of work exp in NPD Domain Automobile Commercial Vehicle Sector in Tier 1 Manufactures ( Working For OEM's Like Tata Motors, Mahindra & Mahindra , Ashoka Leyland, Bajaj, OLA, Ather, TVS, Hero Etc).
5 years working as HOD (Engineering & Development) Leading in renowned Organization having business revenue 1500 Cr.
Determined and experienced in mentoring and challenging team to meet and exceed company goals.
Diversified experience in Project Handling with an extensive background in Product Development & Vendor Development Domain, worked in a project driven environment with strong planning, organizing and monitoring abilities.
Developing, Implementing and Managing New Processes by innovation to improve Quality and Productivity.
Ensuring compliance with Project Guidelines & Corporate Policy. Managing Networks & Relationship building. Systematic, well organized, dedicated to work and a good team player with an analytical bend of mind.
Strong in communication, collaboration & team building skills with proficiency at grasping new technical concepts quickly.
Analytical problem solver with excellent team-building, managerial skills. Belief in promoting a culture of teamwork that balances individual initiative with team accomplishments.
Overview
8
8
years of professional experience
Work History
Assistant Manager - HOD Engineering & Development
Metalman Micro Turners (Unit-3) (Mahindra Tractors, Ashok Leyland)
10.2019 - Current
- RFQ Sorting & Finalization, Costing Actualization, Project Cost Control, ZBC of Parts
- Tool Costing, Part Costing, Sheet metal Process Designing, Validation, Testing of Various Fabrication Activities
- (Costing Data Collection & Product Costing) Costing Actualization (Post Business Award) Cost Control
- Maintain the Customer database, Product pricing and related documentation, ECN Implementation Inventory Management & Valuation to figure out products of high business value & do ZBC of parts
- To check the Net/Gross Weight, RMC, Cycle time, packing / transportation etc
- To monitor RM cost settled with customer & revise rates
- Inventory Valuation & Process Cost & Valuation and SOB monitoring
- To maintain the Customer database, Product pricing and related documentation.
Sr. EXECUTIVE (FES DEVELOPMENT & PRODUCT QUALITY)
JBM (Neel Metal Products Ltd., Pant Nagar)
01.2016 - 10.2019
- Managing Project as per Time Line Provided, reporting feedback to management
- Coordinating with Buyers & customers to keep Update with daily targets of all running Projects
- Controlling errors in process, Assist Customer in the implementation of new ECN, EDM & NPD Project
- Assisting to the supplier in its development of corrective action roadmaps by technical support & innovative Solutions
- Promote appropriate Process and techniques to implement disciplined problem solving methods
- Implementation of WCM process and promote appropriate tools and techniques
- Monitor and review supplier performance by Collating & Generating report of supplier performance metrics
- Perform data analysis to assist in problem solving or re-sourcing decisions
- Promote continuous improvement methodologies including Design Experiments & innovations
- Communicate & implement policies and procedures during NPD & Projects
- Ensuring on time submission of PPAP, FMEAs, Control Plans, Capability studies and Run@Rates
- Ensure milestones on program timeline are met by sourced suppliers & Development team
- Ensure OTD of New project by coordination, execution & timely completion of activities
- Conducting supplier audits to evaluate supplier quality systems, capability and capacity
- Conducting Internal Audits as per company strategy and maintain documentation.
ENGINEER (PROJECTS & NPD – QUALITY)
ANG INDUSTRIES PVT. LTD. UNIT-8 A. SITARGANJ, RUDRAPUR
- Worked for identifying and arranging required facilities and infrastructure for QA activities at Project Stage
- Identifying areas of improvement and recommending process modifications to enhance operational efficiencies
- Responsible for developing new & local suppliers and SQA Function
- Implementation of QMS, Calibration Lab, Final & Process QA function at Vendors
- Assessing performance of the vendors based on various criterions such as percentage for rejections, quality improvements, timely delivery etc
- Analysis to customer complaint, Closing Warranty Issues
- Follow-up with vendors for timely Action Plans, New Improvements, and quality checks & monitoring defect free supply
- Reviewing the operational practices, identify the areas of obstruction/ quality failures and work over it
- To initiate CAPA against Customer Complaint, Responsible for QM pillar activities for TPM
- Completed Initial Documentation DR document Sample preparation, submission & approval from customer
- Dedicated for establishment of QA Facilities and Training of fresh engineers in QA/QMS Practices.
ENGINEER (Tipper Development & Production)
WINDALS AUTO PVT. LTD, RUDRAPUR
- New project coordination, execution & timely completion of activities
- Involving in various manufacturing process activities to ensure time line schedules
- Responsible for 100% inspection and clearance of NC points till commissioning of Product/Project
- Controlling errors in process, Assist Customer in the implementation of new technology process changes
- Conducting Internal Audits as per company strategy and maintain documentation
- Plan and ensure Successful completion of Customer Process & Product Audit, PQCLDM Audit
- Assist in development of right quality of product, through various process
- Ensuring products supplied to customer are in accordance with all specified product quality requirements
- Manage corrective actions, ensuring through Root Cause Analysis to eliminate possible recurrence.
Education
MBA(Operations) -
Uttarakhand Open University
B.Tech (Electrical & Electronics) - undefined
DBIT, UTU
INTERMEDIATE SCIENCE -
CBSE
HIGHER SECONDARY SCHOOL - undefined
CBSE
Bachelors of Law -
Chanakya Law Collage
Nainital, UttarakhandSoftware Exposure -
Practical Hands
Skills
Costing Actualization
Project Cost Control
ZBC of Parts
Tool Costing
Part Costing
Sheet metal Process Designing
Validation
Testing of Various Fabrication Activities
Testing of Various Fabrication Activities
Maintain the Customer database
Product pricing and related documentation
ECN Implementation & Inventory Management
Maintain Min & Max Inventory Monitor SOB & ICC
Coordinating & Conducting NPD activities including Developing Prototype Parts
Scale model for customer R&D
DAP
Process Design
Part & Child Part Development
Fixture & Gauges Designing
Packaging Assembly line setup
Knowledge of ISO / TS 16949:2016
APQP
PPAP
FMEA
CP
MSA
TQM
TPM
5S
7QC TOOL’S
Pareto analysis
Setting product production line
Training workers
Defining Process
WIS
Accomplishments
- Successfully developed Ashok Leyland's Tipper, Load Body, Cabins and Many Prototypes
- Developed two new products i.e. LED SOLAR LANTERN, LED Portable Home Lightning System
- Assisted in development of several Solar Power Projects up-to 20 kilowatt level
- Participated in Corporate Induction Training at Bergen Group Of Companies, Noida
- Participated in Quality Control and In-line Quality working Model Training at ANG, Sitarganj
- Secured 1ST Position in All INDIA level “PROJECT DEVELOPMENT” competition SANRACHNA, for two consecutive years, G.B. PANT UNIVERSITY
- Secured first position in National level “OPEN HARDWARE PRESENTATION” at PINAK'11, DBIT DDUN
- Presented model in Regional Level Science Exhibition at KENDRIYA VIDYALAYA SANGATHAN, Jaipur
- Participated in seminar on “Propriety Rights and Patents” organized by GB PANT NAGAR UNIVERSITY
Personal Information
- Father's Name: Neeraj Kumar Saxena
- Date of Birth: 07/26/89
- Gender: Male
- Nationality: Indian
- Marital Status: Single
Industrial Visits
- Honey Well Electronics, Vikas Nagar
- VOLTAS, TATA MOTORS
- ASHOK LEYLAND, Pant Nagar
Languages
English
Hindi
Alternative Numbers
- 91 9410589789
- 91 9411300340
Projects
MINOR PROJECT, REMOTE CONTROLLED DORNE “ARIEAL CCTV SURVILLANCE SYSTEM.” MAJOR PROJECT, REMOTE CONTROLLED “PUBLIC MONITORING AND MOB CONTROLLING SYSTEM.”
Training
- One-month summer training at VOLTAS, Pant Nagar, Conversion Of 1 Ф 1.7 Tr Vertical (Military Grade) Air Conditioner Unit to 3 Ф
- One-month industrial training from TATA MOTORS, Pant Nagar, Scope of PLC in work Shop Body In White.
Timeline
Assistant Manager - HOD Engineering & Development
Metalman Micro Turners (Unit-3) (Mahindra Tractors, Ashok Leyland)
10.2019 - Current
Sr. EXECUTIVE (FES DEVELOPMENT & PRODUCT QUALITY)
JBM (Neel Metal Products Ltd., Pant Nagar)
01.2016 - 10.2019
ENGINEER (PROJECTS & NPD – QUALITY)
ANG INDUSTRIES PVT. LTD. UNIT-8 A. SITARGANJ, RUDRAPUR
ENGINEER (Tipper Development & Production)
WINDALS AUTO PVT. LTD, RUDRAPUR
MBA(Operations) -
Uttarakhand Open University
B.Tech (Electrical & Electronics) - undefined
DBIT, UTU
INTERMEDIATE SCIENCE -
CBSE
HIGHER SECONDARY SCHOOL - undefined
CBSE
Bachelors of Law -
Chanakya Law Collage
Software Exposure -
Practical Hands