VINAYAK EKNATH ZAWARE

• Designed and development of compact Electromechanical Mechanical systems for Indian armed forces in association with DRDO
• Participated actively in client meetings to understand customer requirements and CTQ
• Engaged in internal stakeholder meetings to anticipate project scope and timelines
• Produce manufacturing and assembly 2D &3D drawings for equipment for plastic molded, rubber molded and metal components.
• Carried out preparation and checking of drawings using GD&T (in CATIA V5), SOP, QAP and ITP documents and modified whenever required with adherence of ISO/DIN standards
• Prepared PPTs, DVP&R, timely project reports, lesson learnt to share with team in project meetings
• Actively participated in project from its conception to its completion
• Interacted with project leaders, customers and suppliers to discuss project progress, queries and design reviews.
• Participated in competence development activities and contributed to develops further by implementing PFMEA, VA/VE, DFSS, DMAIC,8D, Why-Why analysis and Lean six sigma tools in association with QA team
• Carried out user trials of product with customers since prototyping to final UATT
• Conducted quality checks of outputs to achieve defined quality standards in adherence to FIRST TIME RIGHT approach.
• Coached and mentored junior employees to achieve goals with organized manner in desired timelines
• Plan and monitor day to day project tasks, Man-hour management & trouble shooting to mitigate deadlines

ACCOMPLISHMENTS:

• Successfully completed user trials of product with Indian Army with zero defects
• By applying various cost cutting techniques and manufacturing innovation, overall BOM cost reduced by 25%.

• Design and development of wide ranges of special purpose pneumatic machines in area of sealant dispensing and airless spray painting for automotive clients
• Prepared 2D,3D drawings of machines and components in CATIA V5 R20 & UG-NX 9.0 with adherence of DFM and DFA
• Prepared manufacturing drawings of sheet metal, plastic, rubber and casting components with applicable GD&T and appropriate tolerances
• Familiar with global engineering standards like ASME, ASTM
• Prepared and published ECN and design reviews
• Understand & perform basic theoretical engineering calculation based on ASME/API/ISO Codes & Standards
• Understand the customer requirement & help sales team to prepare comments & deviation list (for static and reciprocating equipment)
• Prepared conceptual PPT presentations for customers and internal management
• Played important role in activities like material selection, material procurement, vendor development and supply chain management
• Interacted with customers to understand their project scope of work to finalize concept design to offer them innovative solution
• Familiar with advanced machining practices with their influence on accuracy, cost and time
• Knowledge of tolerance stack up and basic design calculations
• Interacted with finance, purchase, QC and dispatch departments to maintain easy flow of supply chain activities

ACCOMPLISHMENTS:

• Successfully completed and delivered 5 major projects for premium automotive& heavy engineering customers within given time frame and allocated budget
• Developed operation instructions manuals for all projects
• Successfully performed Fish bone and SIPOC analysis for problems occurred in processes and implemented solutions