Summary
Overview
Work History
Education
Skills
Websites
Hobbies and Interests
Timeline
Generic
ABHISHEK RAJPUT

ABHISHEK RAJPUT

Kanpur

Summary

As a highly skilled Mechanical Design Engineer with 7+ years of comprehensive experience in designing, developing, and optimizing mechanical components and systems. Strong ability to apply engineering principles and concepts for product innovation and problem resolution. Demonstrated success in enhancing efficiency through process improvements and team collaboration. Proven track record of providing high-quality designs that meet project requirements and client expectations.

Overview

9
9
years of professional experience

Work History

Turbine Module Mechanical Design Engineer

GE Power Systems India Private Limited
Sanand
04.2023 - Current
  • Developed production drawings, 3D models, and finalized material and technical specifications for various nuclear steam turbine components, including pedestals, rotors, casings, control valves, and stop valves, using GE standard practices.
  • Resolved non-conformities (NCRs) and design change requests from the manufacturing team
  • Engaged in technical discussions with customers to resolve customer hold points (CHPs)
  • Provided technical resolutions to queries from various stakeholders, including suppliers, factories, and customers.
  • Visited and evaluated various suppliers for the localization of turbine components.
  • Witnessed several test inspections at the Sanand factory and at supplier sites, including type test inspections.
  • Established an Engineering Change Request (ECR) process to address the increase in design change requests
  • Coordinated and validated non-destructive testing methods on steam turbine blades.
  • Communicated effectively with clients, colleagues, and contractors involved in various projects.
  • Provided technical support to internal departments such as Purchasing and Manufacturing during the production phase of projects.
  • Generated technical documentation, such as drawings, BOMs, and instructions. For manufacturing processes.

Detailed Design Engineer

Doosan Skoda Power
Gurgaon
05.2022 - 04.2023
  • Developed production drawings, 3D models, and finalized material and technical specifications for various steam turbine components, including carriers, front and rear glands, base frames, pedestals, front venting glands, rotors, casings, control valves, and stop valves, following Doosan Škoda standard practices.
  • Applied Geometric Dimensioning and Tolerancing (GD&T) and stack-up analysis to optimize machine performance.
  • Analyzed product designs for manufacturability, cost optimization, and performance requirements.
  • Ensured design compliance with legal guidelines and requirements according to ISO, EN, DIN, ASME, ASTM, and Czech standards.
  • Redesigned and developed similar, yet cost-effective turbine components, supports, base frames, and accessories to reduce overall costs.
  • Engaged in reverse engineering processes.
  • Performed root cause analysis, provided solutions to non-conformance reports (NCR), and prepared detailed reports
  • Created and assigned Inspection and Test Plans (ITP) for Quality Assurance purposes

Mechanical Design Engineer

GE Power India Limited
Noida
09.2018 - 05.2022
  • Created models and production drawings for non-OEM steam turbine parts based on measurements and scan data obtained during on-site measurement campaigns.
  • Prepared models, manufacturing drawings, and inspection test plans for various steam turbine parts, such as outer and inner casings, valve internals, bearings, shaft seals, rotors, blades, thrust bearings, and oil catchers, for multiple non-OEM projects, including Adani Mundra, Adani Tiroda, Reliance Sasan, and Vedanta TSPL.
  • Conducted site measurement campaigns to capture the dimensions of non-OEM fleet steam turbine parts, including rotors, gland seals, diaphragms, blades, valve internals, and fasteners for manufacturers such as DEC, SEC, and BHEL.
  • Responsible for providing support to the site team.
  • Processed scan data of various steam turbine components using Geomagic Wrap, Geomagic Design X, and GOM Inspect 2019, handling different file types such as STL, STEP, DXF, and IGES.
  • Prepared bills of material using RPDM.
  • Resolved non-conformities (NCRs) and design change requests from the manufacturing team
  • Engaged in technical discussions with customers to resolve customer hold points (CHPs)
  • Visited and evaluated various suppliers for the localization of turbine components.
  • Established an Engineering Change Request (ECR) process to address the increase in design change requests
  • Prepared Request for Quotation (RFQ) documents for quotation purposes
  • Coordinated and validated non-destructive testing methods on steam turbine blades.
  • Fleet management: Understand the common requirements of the fleet of machines.
  • Reviewed vendor drawings and specifications for compliance with customer requirements before ordering parts and materials.
  • Prepared presentations summarizing project progress or results of tests conducted on new products or modifications made to existing ones.
  • Verified that all components used in a system complied with industry standards before finalizing the design.
  • Discussed design specifications and procedures with the project manager, engineering team, and construction manager.

Junior Design Engineer

Rotomac Industries Private Limited
Kanpur
04.2017 - 09.2018

Company Overview: Rotomac Pumps is one of India's leading manufacturers of API 676-compliant progressive cavity pumps.

  • Developed CAD drawings and 3D models for new product designs.
  • Created technical documents, such as user guides, operating manuals, and assembly instructions.
  • Analyzed customer requirements to develop design solutions that met the project's needs.

Quality Inspector

Bee Kay Precision India Private Limited
Kanpur
09.2015 - 03.2017

Company Overview: Bee Kay Precision India Private Limited is a manufacturer and supplier of apex quality Railway Components, Defense Components, and Automobile Components.

  • Conducted dimensional checks with various measuring instruments, including micrometers, calipers, and gauges.
  • Performed visual inspections of components for surface defects such as scratches, dents, and burrs.
  • Reviewed and inspected products for conformance to established standards, specifications, and customer requirements.

Education

B.Tech - Mechanical Engineering

Uttar Pradesh Technical University
Kanpur, India
07.2015

Skills

  • 3D modeling
  • Engineering Design
  • Manufacturing Drawing
  • Continuous Learning
  • GD&T
  • Design for Manufacturing (DFM)
  • Technical Documentation
  • Manufacturing Processes
  • Catia V5
  • Geomagic Control X
  • Geomagic Design X
  • Problem Solving
  • Fleet Management
  • Project Management
  • AutoCAD
  • Design reviews

Hobbies and Interests

  • Traveling
  • Cooking

Timeline

Turbine Module Mechanical Design Engineer

GE Power Systems India Private Limited
04.2023 - Current

Detailed Design Engineer

Doosan Skoda Power
05.2022 - 04.2023

Mechanical Design Engineer

GE Power India Limited
09.2018 - 05.2022

Junior Design Engineer

Rotomac Industries Private Limited
04.2017 - 09.2018

Quality Inspector

Bee Kay Precision India Private Limited
09.2015 - 03.2017

B.Tech - Mechanical Engineering

Uttar Pradesh Technical University
ABHISHEK RAJPUT