JAISHANKAR K
Manufacturing
Chennai,TN
Summary
Experienced manufacturing and operations leader with a 32-year track record of delivering substantial growth and innovation. Proficient in streamlining processes, implementing cutting-edge solutions, and ensuring product quality while managing costs. Strong skills in team management, stakeholder engagement, and operational risk mitigation. Committed to leveraging industry insights for sustainable business growth and enhancing productivity.
Proactive and goal-oriented professional with excellent time management and problem-solving skills. Known for reliability and adaptability, with swift capacity to learn and apply new skills. Committed to leveraging these qualities to drive team success and contribute to organizational growth.
Equipped with strong problem-solving abilities, willingness to learn, and excellent communication skills. Poised to contribute to team success and achieve positive results. Ready to tackle new challenges and advance organizational objectives with dedication and enthusiasm.
Innovative technology professional with several years of diverse experience. Skilled in enhancing systems and aligning technical solutions with business objectives. Proven success in leading projects from start to finish and contributing to organizational growth and success.
Experienced leader with strong background in guiding teams, managing complex projects, and achieving strategic objectives. Excels in developing efficient processes, ensuring high standards, and aligning efforts with organizational goals. Known for collaborative approach and commitment to excellence.
Results-oriented achiever with proven ability to exceed targets and drive success in fast-paced environments. Combines strategic thinking with hands-on experience to deliver impactful solutions and enhance organizational performance.
Hardworking and passionate job seeker with strong organizational skills eager to secure entry-level Job Title position. Ready to help team achieve company goals.
Organized and dependable candidate successful at managing multiple priorities with a positive attitude. Willingness to take on added responsibilities to meet team goals.
Overview
2
2
Certifications
37
37
years of professional experience
Work History
DGM – Operations
KNITVEL NEEDLES PVT LTD.
07.2025 - Current
- As a DGM taking care of entire operations of the whole factory which includes all four units to ensure the smooth delivery of manufactured parts on time to the customer.
- Monitored day-to-day operations of plants, ensuring effective utilization of resources to maintain operational efficiency.
- Preparing the monthly production plan for all the plants and distributing to all the plant heads.
- Discuss with the respective plant heads and assure that the production plan has been understood and they will confirm the delivery on daily basis.
- Assessed daily defects to improve manufacturing quality standards
- Introduced mistake-proofing techniques and kaizen initiatives to reduce defects
- Follow the PDCA process to detect and overcome any delay, failures on quality and break downs.
- Ensure the availability of manpower as per the requirement of the organization chart.
- Reviewed departmental performance monthly against annual targets to identify gaps
- Monitoring the plants performance through the KPI of each plants
- Defining the roles and responsibilities of subordinates and monitoring the daily output.
- Ensure the clean shop floor, proper arrangements of materials, tools and consumables by effective practices of 5S.
- Monitor the production cost including raw material, manpower, electric power and maintenance cost against the budget.
- Identified areas for improvement in production processes, departmental functions, and company procedures to enhance overall performance.
- Review and update the operating procedure to keep in line with the changing technology and skills required.
- Ensure 5s practices are followed in all areas of work and audits carried out to monitor results, sustain and improve on best practices.
- Self-motivated, with a strong sense of personal responsibility.
- Worked effectively in fast-paced environments.
- Skilled at working independently and collaboratively in a team environment.
- Proven ability to learn quickly and adapt to new situations.
- Excellent communication skills, both verbal and written.
- Worked well in a team setting, providing support and guidance.
- Assisted with day-to-day operations, working efficiently and productively with all team members.
- Demonstrated respect, friendliness, and willingness to help wherever needed.
- Passionate about learning and committed to continual improvement.
- Worked flexible hours across night, weekend, and holiday shifts.
- Managed time efficiently in order to complete all tasks within deadlines.
- Organized and detail-oriented with a strong work ethic.
- Paid attention to detail while completing assignments.
- Used critical thinking to break down problems, evaluate solutions, and make decisions.
- Strengthened communication skills through regular interactions with others.
- Adaptable and proficient in learning new concepts quickly and efficiently.
- Learned and adapted quickly to new technology and software applications.
- Proved successful working within tight deadlines and a fast-paced environment.
- Developed and maintained courteous and effective working relationships.
- Demonstrated strong organizational and time management skills while managing multiple projects.
Plant Head
RAINII Industries India Pvt Ltd, India
03.2020 - 06.2025
- Plant Head at RAINII Industries since Mar'20, collaborating with KONE Elevators, SIEMENS GAMESA, and other major clients.
- Aligning factory operations with both management goals and customer requirements.
- Emphasizing 100% on-time delivery and efficient resource allocation.
- Implemented stringent inventory controls and transparent material management.
- Boosted productivity through the integration of the Kaizen method.
- Continually refining operational processes to align with company standards.
- Leading and mentoring staff across various levels to achieve performance metrics.
- Advocating for Lean manufacturing to optimize operational efficiency.
- Designing systems to enhance productivity and align with organizational vision.
- Conducting regular training on best practices such as 5S, TPM, and LEAN.
- Develop, implement and monitor the Quality management process and systems to ensure that all products and services meet quality standards.
- Conduct periodic audits, inspections and analyzes to identify the potential quality problems early and take the immediate corrective actions.
- Co-ordinate quality inspections throughout the production process and ensure the compliance with quality policies and procedures as per ISO 9001.
- Responsible for conducting training and education programs for quality problems solving techniques and to promote a quality consciousness work environment.
- Analyze quality data and create reports to continuously improve product quality and process efficiency.
- Lead and initiate quality improvement projects and lean initiatives to optimize work flows and reduce costs.
- Ensure the quality system of the EMS (ISO 14001) in the entire organization.
Senior Manager – New Product Development
HMA Industries Pvt Ltd, India
03.2019 - 03.2020
- Clients: Tier (1) supplier to Daimler India Ltd., Tier (2) to SL LUMAX LTD., Mando (I) Ltd, MSI, etc.
- Managed the end-to-end development of new products, from quote preparation to PPAP approval.
- Spearheaded tooling and gauge development, introducing new process techniques.
- Supervised manufacturing workflows, machinery installation, and facility scheduling.
- Maintained exemplary service levels for both internal and external customers.
- Acted as the client liaison for new developments, resolving existing issues.
- Implemented continuous improvement strategies, boosting company performance and process control.
- Addressed quality issues through the introduction of the Poke-Yoke method.
- Initiated innovative tooling concepts for cost reduction.
- Reduced waste by implementing LEAN methodologies.
Senior Manager – Operations (NPD)
Rajsrjya Automotive Industries Pvt Ltd, India
06.2017 - 03.2019
- Clients: Tier -1 supplier to TVS Motors – Hosur & Mysore
- Established quality benchmarks and set targets for new products, ensuring regular evaluations and corrective action.
- Utilized tools like 7QC, FMEA, DVP, and DFA/DFM for product and process failure avoidance during project phases.
- Developed a quality indicator dashboard for executive reviews, spotlighting crucial risks and recommending action plans.
- Collaborated with stakeholders, pinpointing and addressing customer needs during product development.
- Fostered quality expertise within cross-functional teams through training programs like PPAP, APQP, PFMEA, and MSA.
- Managed end-to-end new projects, from quote preparation to customer approval.
- Innovated in tooling and process development while addressing client needs and challenges.
- Pioneered new tooling concepts for cost savings and introduced Poke-Yoke to reduce quality issues in products.
AGM - Operations
Sathyam Press Components (P) Ltd, Chennai, India
06.2014 - 06.2017
Plant Manager/Management Representative
Daechang India Seat Company Pvt Ltd, India
01.2010 - 06.2014
Manager Operations
Susira Industries Ltd, Chennai, India
10.2008 - 12.2010
Manufacturing Engineer
Freins Engg Ltd, Chennai, India
01.2005 - 09.2008
Senior Supervisor
UCAL Fuel Systems Ltd., Chennai, India
10.2003 - 01.2005
Production Engineer
AEIP Precision Products Ltd., Chennai, India
09.1999 - 09.2003
Production Engineer
Creative Engineers, Chennai, India
04.1995 - 09.1999
Quality Control Engineer cum Supervisor
Nasa Pump Factory, Chennai, India
10.1989 - 04.1995
Education
Bachelor of Technology - Mechanical Engineering
Rajasthan Vidyapath Deemed University
India01-2008
Diploma - Mechanical Engineering
01-1989
Skills
Strategic Planning
Project Management
Data Analysis
Operational Efficiency
Team Leadership
Risk Management
Stakeholder Engagement
Budgeting & Forecasting
Process Optimization
Change Management
Negotiation
Supply Chain Management
Product Development
Client Relationship Management
Resource Allocation
Inventory Control
Operation Monitoring
Corrective Actions Implementation
Training & Development
Performance Metrics
Vendor Relations
Cross-functional Team Coordination
Waste Elimination Techniques
Communication Skills
Time Management
Continuous Improvement
Problem Solving
Technical Proficiency
Technology Evaluation
System Development
Quality Assurance Techniques
Fabrication Drawings
Manufacturing Process Optimization
Lean Manufacturing Implementation
Kaizen Implementation
5S
TPM
LEAN
World Class Manufacturing Systems
7QC-tools
FMEA
DVP
DFA/DFM
PPAP
APQP
PFMEA
MSA
Poke-Yoke
Tooling Development
AutoCAD R-13
CNC Machines & CAM Knowledge
MS Office Suite
Teamwork and collaboration
Problem-solving
Friendly, positive attitude
Time management
Attention to detail
Flexible and adaptable
Dependable and responsible
Multitasking Abilities
Critical thinking
Organizational skills
Calm under pressure
Organization and time management
Decision-making
Problem resolution
Verbal communication
Active listening
Certification
AutoCAD R-13 Certification
Accomplishments
- Enhanced production timelines, achieving seamless coordination across stakeholders.
- Led the integration of Kaizen and Lean methodologies, reducing waste and boosting efficiency.
- Implemented advanced quality control, elevating product standards.
- Streamlined inventory control, increased the business by 15% by introducing the new customer, introduced new tool development to increase the productivity and reduce the production cost as Plant Head at RAINII Industries.
- Boosted customer satisfaction through new product innovations at HMA Industries; introduced poke-yoke to minimize quality issues.
- Boosted Overall Equipment Efficiency (OEE) at Sathyam Press Components with practices like 5S, JIT, and TPM.
- Successfully managed projects from start to finish, ensuring faster turnaround and meeting customer needs.
Timeline
DGM – Operations
KNITVEL NEEDLES PVT LTD.
07.2025 - Current
Plant Head
RAINII Industries India Pvt Ltd, India
03.2020 - 06.2025
Senior Manager – New Product Development
HMA Industries Pvt Ltd, India
03.2019 - 03.2020
Senior Manager – Operations (NPD)
Rajsrjya Automotive Industries Pvt Ltd, India
06.2017 - 03.2019
AGM - Operations
Sathyam Press Components (P) Ltd, Chennai, India
06.2014 - 06.2017
Plant Manager/Management Representative
Daechang India Seat Company Pvt Ltd, India
01.2010 - 06.2014
Manager Operations
Susira Industries Ltd, Chennai, India
10.2008 - 12.2010
Manufacturing Engineer
Freins Engg Ltd, Chennai, India
01.2005 - 09.2008
Senior Supervisor
UCAL Fuel Systems Ltd., Chennai, India
10.2003 - 01.2005
Production Engineer
AEIP Precision Products Ltd., Chennai, India
09.1999 - 09.2003
Production Engineer
Creative Engineers, Chennai, India
04.1995 - 09.1999
Quality Control Engineer cum Supervisor
Nasa Pump Factory, Chennai, India
10.1989 - 04.1995
Diploma - Mechanical Engineering
Bachelor of Technology - Mechanical Engineering
Rajasthan Vidyapath Deemed University