NX
Computational Fluid Dynamics
NX
ANSYS ICEPAK
ANSYS FLUENT
ICEM CFD
COMSOL
CFX
OpenFOAM
C
Phyton
Flow Therm
Ather 450X SC Lambus Battery Module Design
Objective:
The goal of the project is to design and develop a Battery Module Interconnects for Ather 450X SC Lambus.
Implemented:
Designed and Developed Interconnects for battery module application with proper cooling in order to maintain the max operating and derating temperatures of the components using commercial CFD codes for different operating conditions as per customer needs.
Software used: ANSYS ICEPAK
RLT 1T 300W & 2T 600W, 800W Thermal Mechanical Product Design
Objective:
The goal of the project is to design and develop a Graphic Card for HPC and Networking application.
Implemented:
Designed and Developed a Graphic Card (RLT 1T, 2T 300W, 600W & 800W) for HPC and Networking applications by designing the module with proper cooling in order to maintain the max operating and derating temperatures of the components using commercial CFD codes for different work loads as per customer needs.
Software used: ANSYS ICEPAK and FloTHERM
PECVD-AHM Showerhead Cooling Optimization
Objective:
The goal of the analysis is to figure out the optimal cooling design (to compensate for the plasma heat load during depositions so that
showerhead temperature fluctuations are kept to a minimum) to address this problem.
Implemented:
Transient heat transfer analysis is carried out for AHM rev3 SHD in two steps, a steady state heat transfer analysis with SHD face plate
temperature set point temperature to 300C with cartridge heaters on (duty cycle 50%). This is followed by a transient analysis step where the
heaters are switched off and plasma power is switched on for 750 seconds and the rise in temperature at the TC locations are monitored and
correlated with experimental results. Several design variations are tried to mitigate the rise in temperature at TC location.
Software used: ANSYS Fluent
PECVD-AHM SH Thermal Uniformity Analysis
Objective:
To Understand the showerhead face thermal uniformity at various process conditions.
Implemented:
Steady state heat transfer analysis is carried out for AHM SHD with available process conditions and is followed by stress analysis to
compute the stresses induced in the assembly due to the thermal loads
Software used: ANSYS Fluent
O2 and NF3 cleaning in AHM HXE Chamber
Objective:
The objective is to compare O2 and NF3 cleaning for chamber with Rev3 and Rev4 showerhead assembly
Implemented:
Steady state flow analysis carried out for AHM HXE chamber with available process conditions, chemical kinetics and estimated the fluorine
recombination spots within the chamber assembled.
Software used: ANSYS Fluent
DM-Halo HX NGK Pedestal Thermal Design
Objective:
To evaluate the temperature and stress distribution of the HALO GX tool for SHD temperature gradient 20C (220C center to 200C edge)
Implemented:
Sequentially coupled thermal electric and stress analysis is carried out. Steady state heater transfer analysis is carried out to evaluate the
temperature distribution of the HALO GX assembly for pedestal set point temperatures of 700C. The results of these are mapped on to the
stress model to evaluate the stresses due to thermal gradients.
Software used: ANSYS Fluent and ANSYS Icepak