Madhan Kumar V
Hosur
Summary
Over 20 years track record of experience with reputed MNC organizations. Expertise in steering diverse functions encompassing Plant Operations, SCM, Vendor Development, Global Sourcing. Proven Records in Inventory Management, PPC, delivering results in complex and challenging modern work environments including unionized environment, sorting out critical problems in plant on time and delivering on customer commitments. An enterprising leader, motivator and go-getter, focused on delivering committed response in the best interest of stakeholders. Senior operating and management executive with strong plant management experience and a proven track record of driving, revenue and profit growth. Strategically-focused with exceptional leadership skills.
Overview
22
22
years of professional experience
2011
2011
years of post-secondary education
5
5
Languages
Work History
Sr.Deputy General Manager - SCM
Uno Minda Ltd
09.2018 - Current
- Company Overview: Making its mark in the International Grid of Automobile Components manufacturing, UNO MINDA steers ahead as a leading Tier 1 supplier of Proprietary Automotive Solutions to Original Equipment Manufacturers (OEMs)
- Incepted way back in 1958 with a meagre start-up capital and now notching up a group turnover beyond US$ 1140 million, speaks volumes of the conglomerate that it is today
- Spearheading the End-to-End Supply Chain Function with a team of 80+ employees and responsible for Ontime Customer Deliveries, Ontime Supplier Performance and to maximize the Cash Flow Availability in the plant
- Responsible for Plant top line business strategies and Prepare Operational Plan for the plant against Customer Orders and Ensuring in achieving the same with 100% adherence
- Responsible for the Satellite Plant Operations in Chennai, Mysore and Nalagarh to Execute Customer Orders and Maximize SOB
- Responsible for HMSI End to End KAM for 3F and 4F includes Q & D Function
- Holds Accountability of Plant Improvement activities and execute Direct Benefits in Cost Reduction as per plan through VSM, TPM
- Responsible to meet the Logistics Expenses as per plan and to execute Cost Saving ideas to reduce the Spend and to ensure direct benefits in MIS
- Responsible for developing a high energy, motivated and assertive team
- Driven Various improvements and improved Inventory Accuracy >98% and journey continue to sustain and improve further
- Making its mark in the International Grid of Automobile Components manufacturing, UNO MINDA steers ahead as a leading Tier 1 supplier of Proprietary Automotive Solutions to Original Equipment Manufacturers (OEMs)
- Incepted way back in 1958 with a meagre start-up capital and now notching up a group turnover beyond US$ 1140 million, speaks volumes of the conglomerate that it is today
Head- SCM
Tenneco Automotive India Pvt. Ltd
01.2015 - 09.2018
- Company Overview: Tenneco is a global leader in designing and manufacturing shock absorbers, assembling suspension modules and integrating complete suspension systems
- We draw on our worldwide resources to serve our OEM customers with high quality standards and service anywhere in the world
- End-to-End Supply Chain Management Responsibility for Hosur, Chakan & Chennai Operations
- Responsible to meet 100% Customer schedule for OEM’s based out in India & to meet the Company’s Target on After Market Operations
- Responsible for Production Plan In-House to ensure all resources are effectively utilized to meet Company Operational Performance Indicators Year on Year
- Prepare and achieve Sales Target defined by Organization against Customer Orders
- Manage Inventory through Various improvements in Hosur to Achieve DOH Target as part of company KPI
- People management, Setting objectives in SCM and evaluation of Strategic improvement plan
- Responsible to identify and clear Non Value Added Stocks to increase Cash Flow across the Company
- Responsible for Logistic Spend Domestic, Import and Export for 3 plants and to ensure proper control are in place to meet the Performance Indicators
- Active OPEX Controller for the plant to meet the Target as per Company Key Performance Indicators
- Tenneco is a global leader in designing and manufacturing shock absorbers, assembling suspension modules and integrating complete suspension systems
- We draw on our worldwide resources to serve our OEM customers with high quality standards and service anywhere in the world
HEAD- SCM (India)
Autoliv India Pvt. Ltd.
07.2012 - 01.2015
- Company Overview: Autoliv (a Fortune 500 Company) Sweden based MNC, is a worldwide leader in automotive safety, a pioneer in seatbelts, airbags and Steering Wheel, a technology leader with the widest product offering for automotive safety
- All the leading automobile manufacturers in the world are Autoliv customers
- They are serviced from 80 subsidiaries and joint ventures in 30 countries all over the world
- Complete Supply Chain Management Function Planning, developing, implementing and coordination of activities in managing upstream and downstream relationships with suppliers and vendors
- Prepare and Achieve Sales across India Operations with reference to the Customer orders and Company’s budgeted sales projection
- Responsible to develop and execute Production Plan and ensuring production at optimum capacity and to improve Production Efficiency against volume and Variety
- Ensure Inward and Outward flow of material are in control and Accounted systematically
- Manage Inventory of local and Import to Achieve LTM Target as per company PD
- Decisions and cross functional co-ordination on clearance, statutory (Taxes and Duties)
- In-charge of Freight Inbound& Outbound operations across India
- Forecasting and planning of material flow, logistics and supplier management
- Build the team and provide leadership for complete supply chain
- Looking after the overall management of warehouse and inventory outflow
- Execute MRP Operation for Production planning, Supplier Scheduling
- Managing 5S activity, disposal of scrap and waste through proper coordination with Commercial
- Managing set of Managers and 3 PL work forces in day to day operations
- Autoliv (a Fortune 500 Company) Sweden based MNC, is a worldwide leader in automotive safety, a pioneer in seatbelts, airbags and Steering Wheel, a technology leader with the widest product offering for automotive safety
- All the leading automobile manufacturers in the world are Autoliv customers
- They are serviced from 80 subsidiaries and joint ventures in 30 countries all over the world
HEAD-OPERATIONS
Autoliv India Pvt. Ltd.
07.2008 - 07.2012
- Responsible for plant operations with accountability for Production Targets, meeting Customer Delivery, Plant Productivity, Quality, Manpower management and cost control
- Organizing Periodic Review of Production Targets, achievements, deviations and preparation of corrective action plan; using statistical tools / techniques to impact on process for improvements
- Responsible for defining project scope, goals and deliverables that support business objectives in collaboration with the higher management level
- Ensure discipline at Shop Floor, Quality, House Keeping and 5-S concept
- Responsible to implement World class manufacturing concepts from the best practices like TPM, Kaizen, 5-S, Poka-Yoke, Lean Manufacturing, JIT and KANBAN
- Responsible for continual improvement across all level in the Operations in terms of Productivity, Quality cost and delivery, by plan, action and periodic review
- Interact directly with customers to align with Delivery plans, share cost time and risk information, and escalate critical issues
- Responsible to run Operations with good Financial turns with Effective Cost Saving Techniques
- Ensure APS and other AS implementation to meet Global Standards
- Responsible to adhere Company Legal Compliance
- Responsible to Improve OEE, Reducing LMPU for the process by Technical Workshop
- Responsible for Hiring & Training employees to ensure technical skill balance among team
- Responsible for Efficient Budget System and Carry out
- To set Company PD for the Operations and deploy department wise
Trainee Engineer-PMD
Sundaram Auto Components Pvt. Ltd.
07.2003 - 06.2004
- Company Overview: (A TVS Group of Company)
- (A TVS Group of Company)
Education
M.S. - Manufacturing Management
Birla Institute of Technology & Science
B.E. - Electrical & Electronics
Adhiyamaan College of Engineering
Diploma - Electrical & Electronics
Adhiyamaan Polytechnic
Skills
Operations management
Transportation management
Cost reduction
Warehouse management
Staff training and development
Organizational development
Accomplishments
- Platinum Award, TVSM, Delivery Performance
- A+ rating, IYM team, 24 Months on Delivery
- O Rating, HMSI, Consistently from 2022 onwards
- Implementation of MRP and Supplier Portal, India Operations
- Domain PPC Champion, 2021-2022
- Best Supplier Award, Hyundai, 100% Delivery & Quality Target
- Best Preferable Supplier award, Ford India, 100% SDP
- Best Supplier Coordinator, India Operations
- Major Cost Saving Project, AP Region
- Lead the energetic Team, Chennai, 180
Personal Information
- Date of Birth: 07/25/81
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Professional Enhancements
- QMS & EMS certified internal auditor by TUV
- Plant Safety and legal Compliance Training in Autoliv, Thailand
- Business Strategy meeting in Autoliv, Korea
- Undergone complete Project Management Training
- Undergone Autoliv Influential Leadership Training
- Selected in 1st batch of development Centre in India
- Attended Global APS Training
- PFMEA training in Autoliv, Bangalore
- Exposure of 5S, 7QC tools, SQC, SPC and Kaizen
Timeline
Sr.Deputy General Manager - SCM
Uno Minda Ltd
09.2018 - Current
Head- SCM
Tenneco Automotive India Pvt. Ltd
01.2015 - 09.2018
HEAD- SCM (India)
Autoliv India Pvt. Ltd.
07.2012 - 01.2015
HEAD-OPERATIONS
Autoliv India Pvt. Ltd.
07.2008 - 07.2012
Trainee Engineer-PMD
Sundaram Auto Components Pvt. Ltd.
07.2003 - 06.2004
B.E. - Electrical & Electronics
Adhiyamaan College of Engineering
Diploma - Electrical & Electronics
Adhiyamaan Polytechnic
M.S. - Manufacturing Management
Birla Institute of Technology & Science