NITYANANDA NAYAK
Ganjam
Summary
Results-driven Mechanical Engineer with expertise in abrasive wheel manufacturing and production optimisation. Skilled in root-cause analysis, process improvement, and cross-functional collaboration. Led development and implementation of Rice Wheels and Type-6 Cup Wheels. Certified in Lean Six Sigma (White and Yellow Belts), committed to driving continuous improvement in manufacturing processes.
Overview
1
1
Certification
18
18
years of professional experience
Work History
Assistant Manager
Sterling Abrasive Ltd.
Prantij, Gujarat
09.2025 - Current
- Drive process improvement initiatives across manufacturing operations to improve productivity, quality and resource utilization.
- Streamlined operational processes, contributing to a reported 15% improvement in efficiency.
- Coordinated with cross-functional teams to implement actions achieving production targets.
- Develop and monitor improvement plans based on production performance and operational gaps.
- Monitored production performance to identify process optimisation opportunities.
- Support implementation of standardized processes and work practices.
- Coordinate with senior management for implementation of operational improvement initiatives.
- Assisted in workforce planning to optimise resource allocation. and effective utilization of available resources.
- Monitor workplace safety compliance and participate in risk assessment/HIRA activities.
Team Member( PPC)
Grindwell Norton Ltd.
Nagpur
09.2020 - 08.2025
- Managed production planning and control activities with a focus on production targets, capacity utilisation and workflow.
- Supported production scheduling, material planning and inventory control through ERP systems.
- Developed and tracked KPIs to assess effectiveness of production planning and control.
- Applied Statistical Process Control (SPC) to monitor process variables and reduce process variation.
- Coordinated communication among production, planning, and supply chain teams to improve manufacturing processes.
- Recorded and analysed production quantities, material consumption, job duration and machine parameters.
- Conducted quality checks and aided in resolving production and quality challenges.
- Operated hydraulic presses used in abrasive wheel manufacturing.
- Participated in development and moulding implementation of Rice Wheel and Type-6 Cup Wheel products at the Nagpur plant.
Production Technician
Grindwell Norton Ltd.
Mora
11.2010 - 08.2013
- Operated and maintained machinery, performing regular checks to guarantee operational effectiveness and safety compliance.
- Conducted process and quality control activities on the shop floor to ensure compliance and performance standards.
- Facilitated identification and resolution of process and quality issues using RCA, CAPA, and non-conformance documentation.
- Operated hydraulic automatic press equipment to enhance abrasive wheel manufacturing operations.
- Operated lathe machine for shaping and finishing small wheels.
- Executed sulphur treatment and coating processes to improve product quality.
Quality Inspector
Goverdhan Engineering Pvt. Ltd.
Surat
07.2009 - 11.2010
- Inspected and tested products, parts and materials for conformity with specifications and standards.
- Performed final inspections of finished products, ensuring they met customer specifications and quality criteria before dispatch.
- Monitored production processes to identify deviations from quality standards, initiating immediate corrective measures.
- Rejected products, materials, and equipment failing to meet specifications, ensuring compliance with quality standards.
- Evaluated materials, parts, and final products; recorded inspection results and reported quality issues to enhance production processes.
- Prepared detailed inspection reports documenting findings and recommending corrective actions to elevate product quality.
Technical Apprentice Trainee
Grindwell Norton Ltd.
Nagpur
07.2008 - 07.2009
- Operated machinery with precision, adhering to safety protocols to minimise risk of accidents.
- Carefully controlled machine settings, including speed and production output.
- Maintained cleanliness and organisation in work area, following strict health and safety guidelines.
- Recorded daily operation logs, accurately documenting all relevant information for compliance purposes.
Education
B.E. - Mechanical Engineering
RTMNU
NagpurAdvance Diploma - Fire & Industrial Safety Management
Safety Professional
Velacheri, TNDiploma - Mechanical Engineering
KSOU
MysoreITI Fitter -
BITC
OdishaSkills
- Production planning and control
- Process optimisation
- Lean Six Sigma
- Continuous improvement
- SPC
- Root Cause Analysis (RCA)
- CAPA
- Variability reduction
- Hydraulic press operation
- Moulding process development
- Wheel development
- Process trials and validation
- Parameter optimisation
- Vitrified grinding wheel manufacturing
- Quality inspection
- Production data analysis
- Capacity planning
- HIRA
- SAP
- Oracle
- MES
- Power BI
- MS Office
- HIRA
Certification
Lean Six Sigma AI Yellow Belt, Lean Six Sigma Yellow Belt, Lean Six Sigma White Belt, Certificate on Successful New Product Setting & Implementation
SELECTED PROCESS IMPROVEMENT & NPD PROJECTS
Setup Time Reduction – worked on reducing setup time to improve production output., Operator Fatigue Reduction – participated in automation-tool initiatives to reduce operator fatigue., Forklift Safety Improvement – successfully implemented and supported forklift safety improvement measures., New Product Implementation – supported new product setting and implementation., Rice Wheel & Type-6 Development – participated in product development and moulding implementation at the Nagpur plant.
ADDITIONAL
Languages: Odia, Hindi, English
Timeline
Assistant Manager
Sterling Abrasive Ltd.
09.2025 - Current
Team Member( PPC)
Grindwell Norton Ltd.
09.2020 - 08.2025
Production Technician
Grindwell Norton Ltd.
11.2010 - 08.2013
Quality Inspector
Goverdhan Engineering Pvt. Ltd.
07.2009 - 11.2010
Technical Apprentice Trainee
Grindwell Norton Ltd.
07.2008 - 07.2009
B.E. - Mechanical Engineering
RTMNU
Advance Diploma - Fire & Industrial Safety Management
Safety Professional
Diploma - Mechanical Engineering
KSOU
ITI Fitter -
BITC