Summary
Overview
Work History
Education
Skills
Accomplishments
PERSONAL DETAILS
Core Competencies & Professional Highlights
DECLARATION
Timeline
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RAJKUMAR YERRMSHETTI

Hyderabad

Summary

Seasoned, results-driven professional with 18+ years of extensive experience in API and CRAMS manufacturing, scale-up, new product validations, production, and project management. Demonstrated expertise in technology transfer, productivity enhancement, and cGMP-compliant operations. Proficient in conducting process safety assessments, including HIRA and HAZOP studies, and implementing operational optimizations. Known for strong leadership, effective cross-functional collaboration, and exceptional analytical skills, with a proven record of accomplishment of delivering consistent, scalable, and compliant processes.

Overview

18
18
years of professional experience

Work History

Deputy General Manager– Technical Services

Hetero labs limited
09.2025 - Current
  • Heading the technology transfer of new and existing products (CIP) from R&D to plant scale.
  • - Driving scale-up, process stabilization, and optimization for commercial batches.
  • - Preparing process engineering documentation: PFDs, P&IDs, MEBs, and equipment mapping.
  • - Conducting HAZOP studies, and implementing process safety recommendations.
  • - Coordinating with engineering for equipment readiness and process uptime improvement.
  • Drove process improvements, resulting in optimized resource allocation and reduced turnaround times.

AGM – Technology Transfer & Production lead

Raghava Life Sciences
06.2022 - 09.2025
  • Day-to-day monitoring of production-related activities.
  • Leading all facility-related qualifications and new product validations.
  • Reviewing all cost centers (RM and operating cost) along with management.
  • Involving the feasibility of the product during the selection of the product.
  • Leading the technology transfer of new products from R&D to plant scale.
  • Driving the scale-up of existing products, process stabilization, and optimization for commercial batches.
  • - Preparing process engineering documentation: PFDs, P&IDs, MEBs, and equipment mapping.
  • - Conducting HAZOP studies, and implementing process safety recommendations.
  • - Managing DMF projects and ensuring compliance with regulatory expectations.
  • - Coordinating with engineering for equipment readiness and process uptime improvement.
  • - Monitoring in-process quality controls and continuous improvement activities.
  • Oversaw production workflows, ensuring optimal efficiency and adherence to quality standards.
  • Mentored team members on best practices and safety protocols in manufacturing processes.
  • Implemented process improvements that enhanced productivity and reduced waste across operations.
  • Analyzed production data to identify trends, driving strategic decisions for operational enhancements.
  • Participated in safety training programs to maintain a thorough understanding of best practices, ensuring full compliance within the team.
  • Collaborated with Quality Control teams to address any issues identified during inspections, implementing corrective actions as necessary to prevent reoccurrence.
  • Updated production metrics and facilitate regular team communication.
  • Used problem-solving and issue-resolution skills to promptly and successfully address production problems.
  • Reviewed production schedules and streamlined processes.

Senior Manager- Production

Hikal Ltd
03.2015 - 06.2022
  • Led multiple scale-up activities for new APIs, for new DMF, and CRAMS.
  • - Managed day-to-day production-related activities, and managed the production team and technology transfer team for better execution of new and existing products.
  • Technical lead for all site products, particle size solutions.
  • Managing and controlling the new product validations through project management (Office 365).
  • Led cross-functional teams to optimize supply chain processes and enhance operational efficiency.
  • Mentored junior managers, fostering professional development and enhancing team performance.
  • Streamlined project management processes, improving delivery timelines and resource allocation.
  • Led cross-functional teams to achieve project milestones and deliver high-quality results.
  • Improved team performance by providing comprehensive training and fostering a collaborative work environment.
  • Reduced costs, optimized resource allocation, and improved efficiency in managing projects.
  • Balanced competing priorities efficiently while maintaining focus on critical tasks requiring immediate attention.
  • Conducted performance evaluations, compensations and hiring to maintain appropriate staffing requirements.
  • Promoted a culture of continuous learning through regular workshops, seminars, and training sessions for staff.
  • Utilized data-driven insights to make informed decisions that resulted in higher returns on investments.
  • Consistently met or exceeded annual performance targets set by senior leadership.
  • Evaluated vendor offerings critically to select the most appropriate partners for delivering desired results at optimal costs.

Assistant Manager

PharmaZell
04.2012 - 03.2015
  • Lead the team to monitor the project (new site) from design, procurement, to the erection and commissioning of equipment, and handover to the user team after the successful execution of the product.
  • Successfully completed the execution of API products, pilot-scale validations, and commercial-scale validations.
  • Led cross-departmental teams to enhance operational efficiency and streamline processes.
  • Cultivated positive rapport with fellow employees to boost company morale and promote employee retention.

Junior Manager

Dr. Reddy’s Laboratories
12.2009 - 04.2012
  • - Scaling of high-potency drugs.
  • Involved high-potency new product validations for DMF.
  • Involved in the commissioning and installation of isolators for containment philosophy.
  • Troubleshot process abnormalities and handled deviation batches with proper investigation reports.

Officer – Production

Hikal Ltd
09.2008 - 12.2009
  • - Involved qualification of equipment.
  • - Handled the product through PLC/DCS.
  • - Managed shift operations and ensured compliance with production SOPs.
  • Modified the Nauta dryer drying pattern to decrease the duration from 10 days to 1 day.

Process Engineer

Vasant Chemicals Ltd
06.2007 - 09.2008
  • - Joined as GET, and received training for 6 months in each stream: production, process engineering, and projects.

Education

PGDBA - Operations

Symbiosis University
Pune, India
01.2016

B.Tech - Chemical Engineering

CBIT, Osmania University
Hyderabad, India
01.2007

Intermediate -

Sri Sai Junior College
Guntur, India
01.2003

SSC -

St. Alphonse High School
Karimnagar, India
01.2001

Skills

  • Sales management
  • Staff training and development
  • Operations management
  • Cross-functional team coordination
  • Effective leader
  • Troubleshooting expertise
  • Strategic planning
  • Inventory control
  • Project management
  • Team training and development
  • Project planning
  • Performance improvement
  • Process improvements
  • Total quality management

Accomplishments

  • Excellence Award for Best Productivity Initiative – Dr. Reddy’s Laboratories.
  • Appreciation letter for productivity improvement – Vasant Chemicals Ltd.
  • Recognized for driving process stabilization and scale-up efficiency at multiple organizations.

PERSONAL DETAILS

English, Hindi, Telugu, Kannada

Core Competencies & Professional Highlights

  • 18+ years of experience in pharmaceutical manufacturing and operations, with strong exposure to API, intermediates, and key raw material production.
  • Proven expertise in New Product Validations, Production Management, Operations Management, Strategic Planning, and Project Management.
  • Deep knowledge of regulatory requirements, quality systems, and compliance standards applicable to pharmaceutical manufacturing.
  • Strong leadership and people management skills, with the ability to lead and mentor large teams to ensure efficient and effective plant operations.
  • Advanced analytical and problem-solving abilities, adept at identifying quality issues, analyzing data, and implementing CAPA to close gaps and strengthen product quality.
  • Excellent communication and interpersonal skills, enabling effective collaboration with cross-functional teams and clear reporting to stakeholders.
  • A strong continuous improvement mind-set, consistently driving enhancements in operational performance, process robustness, and customer satisfaction.
  • Skilled across kilo-scale, pilot-scale, and commercial-scale manufacturing, with hands-on experience in technology transfer, scale-up techniques, and accelerated process improvement at the R&D stage.
  • Extensive involvement in process validation, cleaning validation, and facility qualification activities.
  • Expert in handling regulatory and customer audit remediations, investigations, RCA, and impact assessments.
  • Strong capability to lead cultural transformation initiatives, promoting operational excellence and compliance-focused behaviours.
  • Demonstrated strength in managing OPEX and CAPEX related to manufacturing operations with a focus on cost optimization and resource utilization.
  • Proven experience in de-bottlenecking and capacity enhancement, enabling better plant utilization and improved throughput.

DECLARATION

I hereby declare that all the information provided is true and correct to the best of my knowledge. (RAJKUMAR Y)

Timeline

Deputy General Manager– Technical Services

Hetero labs limited
09.2025 - Current

AGM – Technology Transfer & Production lead

Raghava Life Sciences
06.2022 - 09.2025

Senior Manager- Production

Hikal Ltd
03.2015 - 06.2022

Assistant Manager

PharmaZell
04.2012 - 03.2015

Junior Manager

Dr. Reddy’s Laboratories
12.2009 - 04.2012

Officer – Production

Hikal Ltd
09.2008 - 12.2009

Process Engineer

Vasant Chemicals Ltd
06.2007 - 09.2008

PGDBA - Operations

Symbiosis University

B.Tech - Chemical Engineering

CBIT, Osmania University

Intermediate -

Sri Sai Junior College

SSC -

St. Alphonse High School
RAJKUMAR YERRMSHETTI