Rakesh U. Jani
Nonwoven Needlepunch Fabric
Ankleshwar
Summary
To make a sound position in organization and work enthusiastically in team to achieve goal of the organization with devotion and hard work.
Overview
23
23
years of professional experience
7
7
years of post-secondary education
3
3
Languages
Work History
Deputy General Manager and Sectional Head of Nonwoven Manufacturing and New Product Development
RELIANCE INDUSTRIES LTD.
06.2023 - Current
- Production planning according to marketing requirement of Head liner and Filter products on Monthly and day to day basis
- Planning of Raw material according to production planning as Fiber-Dope dyed /Surface dyed, Grey fiber requirement
- Communication with dyeing facilities for dyed fibre requirement and outsourcing agency for dope dyed fibre
- Communication verbally and mailing for the day-to-day activities with Marketing and other supporting departments to fulfil the customer needs and daily follow up of works in the different sections
- Planning of optimum Man power for smooth functioning of the department
- Daily reports making in system (Excel sheets) for the Production planning, production of Needling section along with the fibre consumption
- Daily updating of stocks of Raw material in the system like-Batch wise Fibre and its consumption, Needles, Core pipes etc
- Optimization of Process Parameters for the particular products to get the effective utilization and hence efficiency
- Resolving the issues received from customer ends and making corrective /preventive Actions
- Utilization of Resources with least wastage to get the profitability
- Assist in managing the organization ensuring high quality business activities with maximum quality, service and profitability for the organization
- Maintain overall organization responsibility for performing all duties in compliance with related legal/statutory regulations, professional duties, responsibilities and obligations e.g., Best Practice Guidelines, ISO certification
- Performs any additional responsibilities assigned by the management from time to time
AGM OPERATION AND PRODUCT DEVELOPMENT
AUTOTECH NONWOVEN INDUSTRIES PVT. LTD.
05.2022 - 06.2023
- Implemented ISO 9001:2015 & IATF 16949:2016, GRS Certificate
- Production planning according to marketing requirement of Head liner and Filter products on Monthly and day to day basis
- Planning of Raw material according to production planning as Fiber-Dope dyed /Surface dyed, Grey fiber requirement
- Communication with dyeing facilities for dyed fibre requirement and outsourcing agency for dope dyed fibre
- Communication verbally and mailing for the day-to-day activities with Marketing and other supporting departments to fulfil the customer needs and daily follow up of works in the different sections
- Planning of optimum Man power for smooth functioning of the department
- Daily reports making in system (Excel sheets) for the Production planning, production of Needling section along with the fibre consumption
- Daily updating of stocks of Raw material in the system like-Batch wise Fibre and its consumption, Needles, Core pipes etc
- Optimization of Process Parameters for the particular products to get the effective utilization and hence efficiency
- Resolving the issues received from customer ends and making corrective /preventive actions
- Utilization of Resources with least wastage to get the profitability
- Assist in managing the organization ensuring high quality business activities with maximum quality, service and profitability for the organization
- Maintain overall organization responsibility for performing all duties in compliance with related legal/statutory regulations, professional duties, responsibilities and obligations e.g., Best Practice Guidelines, ISO certification
- Performs any additional responsibilities assigned by the management from time to time
QC MANAGER (Quality Control & Development)
AUTOTECH NONWOVEN INDUSTRIES PVT. LTD.
10.2016 - 05.2022
- Implementing ISO 9001:2015 & IATF 16949:2016, GRS Certificate
- Managing & checking all stages of quality raw material (i.e Fiber, Yarn, Scrim,Packing material etc.)
- Raw Material inspection reports and clearance certificates of all items
- In-process & finished goods and ensuring quality of product Export
- Analyzing customer requirements for further proceedings
- Testing & Evaluation of customized product
- Maintaining calibration records for all QC Instruments
- Maintaining and analysis of quality non-woven products
- Ensuring Quality Control Procedures are strictly followed at every stage of Nonwoven Filter Fabric production
- Daily Finished fabric QC report to be prepared and analyzed for any discrepancies
- Periodical review of all QC procedures for further improvement and effectiveness
- ISO procedures up-dates
- Discussing Shift Reports with QC Assistants at the end of Shift
- Preparing Customer's QC Inspection report before dispatch of consignment
- Ensuring Packing quality and quantity shift wise and also checking these reports at the end of the shift
- Process Flow chart and Department SOP procedure/Work Instructions as per ISO
- Rejection, Rework, PPM review and analysis
- Root Cause Analysis for internal production line failures and monitoring effectiveness of Corrective Actions taken
- Involvement in making new procedures as per ISO and IATF 16949:2016 requirement
- Following 5S system
- Quality Alert activity
- Knowledge of FMEA, PPAP, APQP, MSA, SPC
- Knowledge of Quality Management System
- Knowledge of 8D report preparation for customer complaints
- Knowledge of 7QC tools
- Conduct Product Audit and prepare report
ASST. MANAGER (Quality Control & Production)
SUPREME NONWOVEN INDUSTRIES PVT. LTD.
02.2011 - 09.2016
- Ensuring Quality Control Procedures are strictly followed at every stage of Nonwoven Filter Bag production
- Daily Finished bag QC report to be prepared and analyzed for any discrepancies
- The same to be brought to the notice of Production Manager & V.P
- Periodical review of all QC procedures for further improvement and effectiveness
- ISO procedures up-dates
- CSL Reports making for customer sample
- Discussing Shift Reports with QC Assistants at the end of Shift
- Filing System - QC Reports; CSL Reports; Job Card wise QC Intermediate & final inspection reports
- Preparing Customer's QC Inspection report before dispatch of consignment
- Ensuring Packing quality and quantity shift wise and also checking these reports at the end of the shift
- Raw Material inspection reports and clearance certificates of all items
- Following 5S system
- KAIZEN, SPRINT Activity
- GAP (Production Autonomous Group) activities
- Quality Alert activity
- Complaint attend & Inspection regarding Filter Bag, Cages
CSL Officer (R & D)
Shri Dinesh Mills Ltd.
06.2007 - 02.2011
- Conducting Projects
- Doing regular study of different properties of various intermediate product & its analysis
- Quality Control in production Departments
- Fibre to Fabric Analysis
- Industrial Fabric (Felt & Filter fabric) analysis
- Complaint attend & Inspection regarding Industrial Fabric
- Customer Service (Scan pro Moisture Study, Air flow Study etc.)
Spinning Officer
Zenith Spinners Ltd. (Prop - Zenith Exports Ltd.)
05.2005 - 05.2007
- Shift & Production responsibilities
- Manpower handling
- Quality monitoring
- Maintaining Process parameters
- House Keeping
Shift Engineer (Spinning)
Gujarat Spinners Ltd. (Spinning Unit)
11.2001 - 04.2005
- Shift & Production responsibilities
- Manpower handling
- Quality monitoring
- Maintaining Process parameters
- House Keeping
Education
GRADUATE - TEXTILE ENGINEERING
International Achievers Academy of Management Studies
01.2010 - 01.2013
DIPLOMA - Textile Manufacturing Technology
Dr. S & S. S. Ghandhi Polytechnic of Engineering &Technology
01.1997 - 01.2001
S.S.C - undefined
Gujarat Electricity board Vidhyalaya
Skills
Operations management
Textile Products Handled
Having sound knowledge in textile Nonwoven Fabric i.e. Filer fabric, Automotive fabric like Solid Roof Liner, Printed Roof liner, Parcel tray, Trunk Carpets etc. Successfully established the Automotive Printed roof liner printed fabric which contributes 60% of our daily production.
Software Exposure - Operating System
Windows XP
Physique
5' 10"/ 75 Kgs.
Disclaimer
I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars.
Personal Information
- Father's Name: U.k.Jani
- Date of Birth: 09/30/81
- Gender: Male
- Nationality: Indian
- Marital Status: Married
Timeline
Deputy General Manager and Sectional Head of Nonwoven Manufacturing and New Product Development
RELIANCE INDUSTRIES LTD.
06.2023 - Current
AGM OPERATION AND PRODUCT DEVELOPMENT
AUTOTECH NONWOVEN INDUSTRIES PVT. LTD.
05.2022 - 06.2023
QC MANAGER (Quality Control & Development)
AUTOTECH NONWOVEN INDUSTRIES PVT. LTD.
10.2016 - 05.2022
ASST. MANAGER (Quality Control & Production)
SUPREME NONWOVEN INDUSTRIES PVT. LTD.
02.2011 - 09.2016
GRADUATE - TEXTILE ENGINEERING
International Achievers Academy of Management Studies
01.2010 - 01.2013
CSL Officer (R & D)
Shri Dinesh Mills Ltd.
06.2007 - 02.2011
Spinning Officer
Zenith Spinners Ltd. (Prop - Zenith Exports Ltd.)
05.2005 - 05.2007
Shift Engineer (Spinning)
Gujarat Spinners Ltd. (Spinning Unit)
11.2001 - 04.2005
DIPLOMA - Textile Manufacturing Technology
Dr. S & S. S. Ghandhi Polytechnic of Engineering &Technology
01.1997 - 01.2001
S.S.C - undefined
Gujarat Electricity board Vidhyalaya
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