SANKETH RAI

Roles & Responsibilities

• Managed end-to-end packing operations across multiple production blocks, ensuring adherence to quality, safety, and delivery targets.
• Analyzed SAP (MM) data (MB51, movement types 261/262/101/102/309/311/521/522/701/702/551/552) to track material flow, identify discrepancies, and improve inventory accuracy.
• Analyzed and Suggested improvements in MES workflow to eliminate the manual interventions in the system.
• Led process improvement initiatives including packing material loss reduction, label standardization, and selective automation projects to enhance operational efficiency and reduce costs.
• Developed and maintained production dashboards (SKU-wise, shift-wise, department-wise) to monitor KPIs such as cost per ton, yield, and manpower utilization.
• Coordinated with cross-functional teams (Engineering, Production, Stores, EWM/ASRS) to resolve operational issues and implement continuous improvement actions.
• Prepared and presented reports, project proposals, and performance updates to senior management with quantified savings and impact analysis.
• Improved quality by identifying and fixing the root causes and ensured minimum customer complaints.
• Standardized processes and documentation (labels, BOM tracking, UID batch reporting) to improve traceability and compliance.

• Inventory control
• Verification of received goods
• Scheduling of truck
• Adherence to FIFO
• Product stock maintenance
• Invoicing for incoming and outgoing products
• Worked effectively in fast-paced environments.
• Worked flexible hours across night, weekend, and holiday shifts.
• Managed time efficiently in order to complete all tasks within deadlines.
• Paid attention to detail while completing assignments.
• Adaptable and proficient in learning new concepts quickly and efficiently.
• Learned and adapted quickly to new technology and software applications.

• Operation and troubleshooting of packaging machines such as Filler, DE palletizer, Gantry, Orientator, Printing machine, divider, KUKA robot, carton erector, Pick and place, carton sealer, carton erector machine, ABB robot.
• Manpower planning and shift production planning.
• Planning packing material availability and planning mixers.
• Maintenance activity planning and involving in maintenance.
• Proactively solving significant technical problems, identifying and developing improvements in machines for increasing the OEE and performance of packing machines.
• Process parameter control and quality parameter checking.
• Process modification, machine stabilization and the design change recommendations.
• Providing technical and operational training to team members.
• AUTOMHA system operation and problem solving.
• Use problem solving tools to arrive at root cause and provide corrective and preventive actions for the same (5Y, FISHBONE,DEMAIC)
• Part of cross functionality team in implementation of Autonomous maintenance, OEE Improvements, TRACC practices.
• Ability to interact effectively with all levels of organization, management and external customers.
• 5S implementation in shop floor.
• Shift schedule preparation and deployment of officers and apprentices as per production plan.
• Ensuring safety practices and reporting unsafe act and unsafe condition and ensuring the closure of those points.
• LOTO, HIRA, CAPA, FMEA.
• Undergone trainings on MAINTWIZ, SAP, Fint, Aid, Safety and fire fighting, Team building and team handling.

• Conducted TBT sessions to enhance production and safety awareness.
• Ensuring shift output and ensuring on time delivery of parts
• Quality assurance
• Performed quality assurance checks to maintain product standards and compliance.
• Ensured shift output and timely delivery of parts to meet production schedules.
• Manpower handling and stage deployment.
• Conducting TBT about production and safety.
• Robot parameter control
• Executed initiatives aimed at enhancing overall equipment effectiveness and reducing downtime.
• Providing PPE for operators