SHAJIMON ANIL
Summary
A Chemical engineer and plant operation supervisor with over 10 years of experience and expertise in operation of control systems like DCS and PLC. Driven by a results-focused approach, I excelled at Kerala Minerals and Metals Ltd. which is the only integrated company( Annual capacity of 40000MT Rutile Grade Titanium Dioxide Pigment) in the world to produce titanium dioxide rutile grade pigment starting from beach sand- minerals, achieving the highest production of Beneficiated ilmenite (45701MT) in 2023-2024. My expertise in process and procedure development, alongside exceptional operational management skills, significantly enhanced plant efficiency and cost savings.
Overview
10
10
years of professional experience
Work History
Deputy Manager
Kerala Minerals And Metals
10.2014 - Current
- Overall responsible for planning and operation of the plant to achieve the production of Benificiated illmenite from beach sand-minerals as per the target within scheduled time.
- Ensuring total compliance with defined operational parameters/standard operating procedures to achieve optimum productivity levels.
- Developed systems and procedures to improve operational quality and team efficiency.
- Structuring annual operational budget and implementing measures to contain expenses within defined limits.
- Achieved highest ever production of Beneficiated illmenite (45701MT) in 2023-2024.
- Reduced operational risks while organizing data to forecast performance trends.
- Reported issues to higher management with great detail.
- Emphasized on preventive maintenance.
- A keen planner with excellent multi-tasking skills in plant operations,equipment maintenance and management,optimization and performance while retaining product quality.
- Key competencies in handling start up and shutdown operations strictly observing standard operating instructions and procedures.
- Formulated and implemented innovative solutions to overcome bottlenecks in the plant.
Process Engineer
Kerala Minerals And Metals
10.2016 - 10.2022
- Supervised the operation, production activities of illmenite beneficiation plant , Titanium tetra-chloride oxidising and Titanium dioxide slurry filtering and product packing plants.
- Led startup and shutdown procedures, maintaining compliance with plant operations manual and technical guidelines.
- Formulated industrial risk mitigation strategies, reducing safety violation incidents.
- Process monitoring, troubleshooting and de-bottlenecking and feasibility studies for safe and efficient operation of plants, Identifying and promoting directions towards improvements.
- optimized the utilization of raw materials.
- expertize in trouble shooting engineering problems and operation failure.
- Undertook preventive maintenance and safety inspections for smooth, uninterrupted operations.
- Created and implemented safety protocols and procedures to reduce accidents attributed to chemical spills.
- Determined corrective actions for maintenance when equipment failed or required repairs.
- Hand own for operating distributed control system to control process parameters, scheduled start up, shut down and emergency shutdown activities.
- Streamlined the system &procedures for engineering spares, consumables inventory, fuels inventory, etc. for their ready availability to meet production targets.
Education
Masters in Technology - Process Design, Chemical Engineering
Government Enginnering College
Calicut,kerala03.2014
Bachelor in Technology - Chemical Engineering
Government Engineering College
Calicut, Kerala03.2012
Skills
- Process and procedure development
- Performance Improvements
- Cost analysis and savings
- Operations Management
- plant operations
- Resource optimization
Additional Information
Date of Birth : 8 March 1989
Linguistics : English, Hindi, Malayalam
Marital Status : Married
Passport number :X9589218, valid upto 04/06/2033
Notice Period : 45 days
References:
Mr. Shaju IK-HOD(PDN) (KMML)-9744836385
Timeline
Process Engineer
Kerala Minerals And Metals
10.2016 - 10.2022
Deputy Manager
Kerala Minerals And Metals
10.2014 - Current
Masters in Technology - Process Design, Chemical Engineering
Government Enginnering College
Bachelor in Technology - Chemical Engineering
Government Engineering College
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