Sunil Mane
Kolhapur
Summary
Results-oriented and seasoned manufacturing professional with over 36 years of experience leading high-performance teams in diverse manufacturing environments. Proven track record of driving operational excellence, optimizing production processes, and implementing strategic initiatives to achieve business objectives. Skilled in resource management, process improvement, and fostering a culture of innovation and continuous improvement. Adept at managing cross-functional teams, ensuring adherence to quality standards, and driving organizational growth. Exceptional leadership abilities combined with a strong commitment to safety, efficiency, and customer satisfaction. Now seeking to leverage extensive knowledge and expertise to transition into a corporate trainer/speaker role, bringing value through training programs and motivational speaking engagements. Specializing in Leadership Development, 5S, Safety, Kaizen, Business Operational Excellence, and Lean Manufacturing.
Overview
37
37
years of professional experience
1
1
Certification
Work History
Senior General Manager & Plant Head
1. Kirloskar Oil Engines Ltd
05.2006 - Current
- As a plant head developed people, processes & systems to accomplish the business deliverables.
- Supported top-level decision-making and strategy planning, forging productive relationships with top leaders and serving as a key advocate for various personnel issues.
- Delivered business strategy and developed systems and procedures to improve operational quality and team efficiency.
- Part of the senior leadership team that formulates the AOP & LRP and also conducts product management .
- Expertise in developing the people's skill matrix which is effective for flexibility in production .
Senior Engineer ( Production )
4. Greaves Ltd.(Diesel Engines Unit)
04.1992 - 04.2006
- Set up of new production line at Well-Win Industries , Chennai .
- Adhered to timelines to meet quality assurance targets.
- Promoted teamwork and demonstrated effective communication skills to improve collaboration among personnel.
Sales and Marketing Engineer
5. Indicarb LTD
03.1990 - 02.1992
- Achieved sales goals using persuasive selling methods.
- Designed and carried out market research to detect and attract new customers.
- Collaborated with business team to coordinate sales and marketing plans.
Mechanical Engineer
6. LML LTD (Scooter Unit)
01.1988 - 02.1990
- Involved in development and manufacturing of Jigs & Fixtures for LML Scooter assembly line .
- Performed tool planning and tool control to ensure smooth production/machining at optimal costs.
Graduate Trainee Engineer ( Production )
7. Greaves Cotton & co Ltd.(High Speed Light Engines Unit)
07.1987 - 01.1988
- Ensured day to day production numbers and achieved monthly/annual production plans .
- Reduced engine test bed rejection from 19% to 2% .
Education
Master of Management - Operations Management
INSTITUTE oF BUSINESS MANAGEMENT & RESEARCH
Pune , India06-2008
Post Graduate Diploma In Business Management - Operations Management
INSTITUTE OF BUSINESS MANAGEMENT & RESEARCH
Pune , India 05-2007
Bachelor of Engineering - Mechanical Engineering
Dr. Babasaheb Ambedkar Marathwada University.
Aurangabad 06-1987
Skills
- Public Speaking
- Production
- Production Planning & Control
- Customer Special Requirement
- Tool Planning & Tool Control
- Supply Chain Management
- Setting Up New Product Lines, Process Set Up & Competence Development while outsourcing products from domestic vendor
- Inventory management
- Business Development
- Product development
- Budget development
- Interpersonal Communication
- Effective leader
- People Management
- Process Centricity
- Business Financials
- Conflict Resolution
- Lean Manufacturing
Training Specialities
1. In pursuit of excellence
2. How to be a Star Performer
3. Behavioral Based Safety
4. 5S and Kaizen
5.Lean Manufacturing
6.Leadership Development
7.Business Operational Excellence
Accomplishments
- Highest Appreciation Certificate At The Hand Of Honorable Chairman & Managing Director Mr.Atul Kirloskar for successfully launching & Ramping up of production of Varsha pump-set ( June 30,2009) .
- Certification Of Appreciation To KMW Team for successful establishment of manufacturing processes & production ramp up of Mega-T 15 & Launch of Min-T 8 & Min-T 5 By Joint Managing Director Mr.R.R.Deshpande year 2017-18.
- Performance Appreciation Award for year 2010-11 at the hand Executive Director Mr.R.R.Deshpande .
- Performance Excellence Award at the hand of V.P.& SBU Head –SEBG Mr.Ravi Murthy for liquidating ageing finished Goods Inventory –March 29,2007 .
- Star Performer Of The Year Award At Greaves Cotton Ltd Pune
- Performance Excellence Award for commendable work to execute 100 no’s Sri Lanka Gen-set Order in record time at the hand of V.P. & SBU Head –SEBG Mr.Ravi Murthy –March 01,2007 .
- Appreciation award to KMW team at the Hand Of JMD & VP Corporate Quality Assurance for Good Product Quality- year April 26,2017 .
- Performance Excellence Award at the hand of V.P.& SBU Head –SEBG Mr.Ravi Murthy for reduction in consumption of diesel and saving Rs 18 lacs/year –August22,2007.
- Performance Excellence Award at the hand of V.P.& SBU Head –SEBG Mr.Ravi Murthy for Highest Production Of Gensets ,E-series Engines –April 10,2007.
- Performance Excellence Award at the hand of V.P. & SBU Head –SEBG Mr.Ravi Murthy for implementing ENCON initiatives and saving Rs 35 Lacs in year 2006-07 also won 2nd prize in K-Group ENCON Contest – October 03, 2007.
Certification
- Art Of Living APEX Leadership program.
- Lead Auditor EMS
- Award Assessor for the CII
- Award Assessor For CII & Export-Import Bank Of India
- Completed Upgrade Programme on Business Excellence Model 2013 Organized by CII Institute Of Quality
- Six Sigma Green Belt
- Core Team Training on OHSAS 18001
- The 7 Habits Of Highly Effective People Training Program By Franklin • Covey Batch
- Workplace Motivation Training by Centre for Electronics Test Engineering; Pune.
Timeline
Senior General Manager & Plant Head
1. Kirloskar Oil Engines Ltd
05.2006 - Current
Senior Engineer ( Production )
4. Greaves Ltd.(Diesel Engines Unit)
04.1992 - 04.2006
Sales and Marketing Engineer
5. Indicarb LTD
03.1990 - 02.1992
Mechanical Engineer
6. LML LTD (Scooter Unit)
01.1988 - 02.1990
Graduate Trainee Engineer ( Production )
7. Greaves Cotton & co Ltd.(High Speed Light Engines Unit)
07.1987 - 01.1988
Master of Management - Operations Management
INSTITUTE oF BUSINESS MANAGEMENT & RESEARCH
Post Graduate Diploma In Business Management - Operations Management
INSTITUTE OF BUSINESS MANAGEMENT & RESEARCH
Bachelor of Engineering - Mechanical Engineering
Dr. Babasaheb Ambedkar Marathwada University.
- Art Of Living APEX Leadership program.
- Lead Auditor EMS
- Award Assessor for the CII
- Award Assessor For CII & Export-Import Bank Of India
- Completed Upgrade Programme on Business Excellence Model 2013 Organized by CII Institute Of Quality
- Six Sigma Green Belt
- Core Team Training on OHSAS 18001
- The 7 Habits Of Highly Effective People Training Program By Franklin • Covey Batch
- Workplace Motivation Training by Centre for Electronics Test Engineering; Pune.
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