Summary
Overview
Work History
Education
Skills
Certification
Accomplishments
PERSONAL DETAILS
Core Competencies
Quality Systems Implementation
Training
INDUSTRIAL TRAINING
Personal Information
DECLARATION
Timeline
TruckDriver
Yogesh Rawat

Yogesh Rawat

Production Manager
Palwal,HR

Summary

Production & Manufacturing professional with 15+ years of experience in automotive press shop and sheet metal BIW Parts stamping operations. Expertise in progressive and tandem die operations, high-tonnage press machines (50T–600T), production planning, and lean manufacturing systems. , Kaizen, SMED, OEE improvement, cost reduction, and manpower ,new model development ,productivity enhancement within high-volume automotive manufacturing environments. Proven ability to lead large production teams (90+ manpower), improve operational efficiency, reduce downtime, and deliver zero-defect production to OEM customers such as Suzuki, Honda, and TVS

Overview

15
15
years of professional experience
1
1
Certification

Work History

Assistant Production Manager – Press Shop

Neel Metal Products Ltd. (JBM Group)
Gurgaon, Haryana
10.2017 - Current

• Managing 31 C-Frame presses and 2 H-Frame progressive presses (50T – 600T).
• Supervising 7 white collar and 90 blue collar employees across multiple shifts.
• Producing high-volume automotive body components using tandem and progressive dies.
• Implemented performance, quality and efficiency measures to achieve production goals.
• Identified and planned for resources needed to accomplish production objectives
• Successfully managed production activities to achieve on-time shipment of supply
• Defined manufacturing performance standards and reviewed outcome of performance goals to set future targets.
• Conducted meetings to capture losses and streamline product improvement process.
• Red Bin Analysis for Rejection and PDI Defects
• New Manpower do-jo training and skill development
• Ensuring adherence to IATF 16949, safety standards, and quality procedures.
• Zero accident in press shop and 100 percent use of PPE, Eco-guards and Photo guards
• Visual Controls and 5s on shop floor
• Verified documentation of process control parameters.
• Completed required safety training programs for safe environments.
• Implemented scheduled maintenance, retooling production status sheets to achieve scheduling effectiveness.
• Led quality control initiatives to reduce downtime and boost profits.
• Boosted productivity by 5% motivation, appreciation and implementation of training programs and initiatives.Leading press shop operations for automotive sheet metal components supplied to major OEM customers.

Production Engineer

Supreme Treves / Supreme Nonwovens – Bawal
Bawal, Haryana
04.2015 - 09.2017

• Worked in manufacturing of automotive NVH components, carpets, roof liners, and sheet metal parts supplied to major OEM customers including suzuki and Honda.
• Managing production activities and shop floor manpower.
• Ensuring compliance with automotive quality standards.
• Supporting productivity and process improvement initiatives.
• Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.
• Trained team on best practices to optimize production and improve quality.
• Maximized productivity by 10% by developing and implementing pre heating process before production processes for existing products.

Production Engineer – Press Shop

Venus Industrial Corporation Pvt. Ltd. – Prithla
Prithla(Palwal), Haryana
03.2011 - 03.2015

• Handled press shop operations with presses ranging from 32T to 800T (SEW, ISGEC, Make)
• Managing stamping operations for automotive parts supplied to Suzuki, RICO, Nissan.
• Improve Productivity by 5 % by providing shut and scrap bin.
• Achieve 120 PPM
• Fill process documents and keep records
• Ensuring machine utilization and production efficiency.
• Supporting quality and process improvement activities.

Education

Bachelor of Engineering - Mechanical Engineering

Manav Rachna College of Engineering
Rohtak
01-2010

Skills

  • SAP – PP Module
  • Production Planning and Control
  • Internal Audits
  • Education Training
  • Production Monitoring through MM dashboard
  • MS Excel, Word, PowerPoint
  • OEE Monitoring System
  • Kaizen
  • RCA (Root Cause Analysis)

Certification

Certified Internal auditor IATF 16949:2016 and ISO14001 &OHSAS 18001

Lean Manufacturing By MACE

Value Stream Mapping By MACE

Creating Pull Level System By MACE

Accomplishments

· Productivity Improvement : Increased SPM (Stroke per Machine) from 7.10 to 8.32, improving overall line productivity.

· Improved SPPH (Stroke per Person Hour) from 280 to 325.

· Operational Excellence: Achieved single-digit SMED changeover time through elimination of non-value-added activities.

· Converted tandem line tooling into progressive tooling, improving efficiency and throughput.

· Quality Performance : Achieved zero OEM quality defects for Suzuki, Honda, and TVS during FY 2024–25.

· COPQ 0.02 Percent to Sale

· Rejection PPM 64 and Rework 2.7 percent in tandem and zero percent at progressive.

· Successfully cleared Maruti Vendor System Audit (VSA) twice with zero observations.

· Cost Optimization : Achieved target reduction in manpower, consumables, and power cost during FY 2024–25.

· Achieved yield improvement in 610T stamping line through process study and team brainstorming.

PERSONAL DETAILS

Languages Known: Hindi, English

Core Competencies

Press Shop Management, Sheet Metal Stamping (Tandem & Progressive Dies), High Tonnage Press Operations (50T - 600T), Production Planning & Control (PPC), Capacity Planning & Line Balancing, Lean Manufacturing, Toyota Production System (TPS), Kaizen & Continuous Improvement, SMED Implementation, OEE Improvement, Waste Elimination (Muda Reduction), IATF 16949 / TS 16949, Root Cause Analysis (5 Why), SPC & FMEA, Vendor System Audit (VSA), Process Quality Improvement, Workforce Management (90+ Employees), Cross Functional Coordination, Safety Management & Compliance, Training & Team Development, Change Management

Quality Systems Implementation

  • IATF 16949 Implementation, Internal and external audit participation, Process defect improvement (Crack, Flange Short, Misfeed), Material handling system improvement
  • ISO 14001 Environmental System
  • OHSAS 18001 Safety Management

Training

  • Check on Check
  • Daily work Management
  • Team Building
  • Train the trainer

INDUSTRIAL TRAINING

  • JBM Auto Industries – Faridabad
  • Swastik Pipe Pvt Ltd

Personal Information

  • Title: Production Manager
  • Date of Birth: 20 Dec 1987
  • Marital Status: Married

DECLARATION

I hereby declare that the above information is true and correct to the best of my knowledge. Yogesh Rawat

Timeline

Assistant Production Manager – Press Shop

Neel Metal Products Ltd. (JBM Group)
10.2017 - Current

Production Engineer

Supreme Treves / Supreme Nonwovens – Bawal
04.2015 - 09.2017

Production Engineer – Press Shop

Venus Industrial Corporation Pvt. Ltd. – Prithla
03.2011 - 03.2015

Bachelor of Engineering - Mechanical Engineering

Manav Rachna College of Engineering
Yogesh RawatProduction Manager